speed sensor VOLKSWAGEN PASSAT 1996 B3, B4 / 3.G Service User Guide

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Note:
First install backing plate on control arm.
Tightening torque: 10 Nm (7 ft lb) Fig. 5 Hub, pressing in Fig. 6 Speed sensor rotor, pressing in - Drive rotor off outer joint using a drift (rotor will be
destroyed).
- Drive new rotor carefully onto stop using a plastic
hammer. Page 8 of 8Wheel bearings, servicing - disc brakes (four wheel drive vehicles)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.6

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Wheel speed sensor and rotor for speed
sensor, removing and installing

Speed sensor
When installing speed sensor ensure wiring is
not twisted.
Before installing speed sensor, clean mounting
hole and coat with lubricating paste, G 000 650.
Rotors
Before installing check that rotor is clean and
undamaged.

Front axle
Vehicles with base suspension Page 40-14 . Vehicles with plus suspension Page 40-23 .
Rear axle
Vehicles with rear drum brakes Page 42-15 . Vehicles with rear disc brakes (front and four
wheel drive Page 42-24 . Page 5 of 5Anti-locking Brake System (ABS) and Anti-locking Brake System with Electronic Differential Lock (A...12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.45.1

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Repair Manual, Maintenance 5 - Brake pad With brake pad wear
indicator Always replace on
both sides Removing and
installing Page 46-6 Pad thickness: non-
ventilated brake disc,
14 mm Pad thickness:
ventilated brake disc,
11 mm Checking thickness Wear limit: 7 mm
(including backplate)
6 - Hub Removing and
installing from
Page 40-14 7 - Wheel speed sensor
rotor Only on vehicles with
ABS
8 - Hex bolt, 10 Nm (7 ft lb) 9 - Splash plate Page 3 of 7Front brakes, servicing (Girling caliper)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.1

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14 - Self-locking hex bolt,
35 Nm (26 ft lb) Always replace 15 - Guide pin
16 - Ribbed bolt, 125 Nm
(92 ft lb)
17 - Protective cap
18 - Hex socket head bolt,
10 Nm (7 ft lb)
19 - Speed sensor Only on vehicles with
ABS Before inserting sensor clean mounting hole inner surface and
coat with lubricating
paste, G 000 650 Page 5 of 7Front brakes, servicing (Girling caliper)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.1

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7 - Guide pins, 25 Nm (18
ft lb) Removing and
installing from
Page 46-12 8 - Protective cap
9 - Seal Always replace Pry out with suitable
tool
10 - Brake hose
11 - Banjo bolt, 30 Nm (22 ft lb)
12 - Ribbed bolt, 125 Nm
(92 ft lb)
13 - Wheel bearing housing 14 - Hex socket head bolt,
10 Nm (7 ft lb)
15 - Speed sensor Only on vehicles with
ABS Before inserting
sensor, clean
mounting hole inner
surface and coat with
lubricating paste, G
000 650 Page 3 of 7Front brakes, servicing (Teves/Ate)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.2

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16 - Splash plate
17 - Hex bolt, 10 Nm (7 ft lb) 18 - Speed sensor rotor Only on vehicles with
ABS
19 - Hub Removing and
installing Page 40-14 20 - Countersunk bolt Page 4 of 7Front brakes, servicing (Teves/Ate)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.2

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6 - Outer wheel bearing
7 - Wheel speed sensor
rotor Only on vehicles with
ABS
8 - Brake drum Vehicles with front
wheel drive Brake drum diameter:
230 mm Wear limit: 231.5 mm Clean thoroughly,
check for wear,
damage, tolerances,
damaged wheel bolt
threads and condition
of braking surface Fill hub with multi-
purpose grease Check for ovality 9 - Stub axle Page 2 of 4Rear wheel brakes, servicing (drum brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.3

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10 - Hex socket head bolt,
10 Nm (7 ft lb)
11 - Wheel speed sensor Only on vehicles with
ABS Insert with lubricating
paste, G 000 650
12 - Backing plate with
brake shoes Release adjustment
before removing brake
drum Page 46-18 13 - Dished washer Large contact surface
faces back plate
14 - Hex bolt, 60 Nm (44 ft
lb) Page 3 of 4Rear wheel brakes, servicing (drum brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.3

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Repair Manual, Maintenance 4 - Upper return spring Unhook with pliers 5 - Lower return spring Lubricate contact
points with G 000 650
paste
6 - Wedge spring
7 - Brake shoe Removing and
installing Page 46-23 Minimum lining
thickness 2.5 mm Checking thickness 8 - Cap Remove to check
brake lining thickness
9 - Pin
10 - Wheel speed sensor Only on vehicles with
ABS Page 2 of 8Rear wheel brakes, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.4

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Rear wheel brakes,
servicing (disc
brakes)
Girling rear wheel disc
brakes (front and four
wheel drive vehicles)
Note:
Only items 5, 6, 7, 8, 9, 10, 11
and 12 apply for four wheel
drive.
1 - Axle beam
2 - Hex socket head bolt,
10 Nm (7 ft lb)
3 - Wheel speed sensor Only for vehicles with
ABS Insert with lubricating
paste, G 000 650 Page 1 of 10Rear wheel brakes, servicing (disc brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.5