display VOLKSWAGEN PASSAT 1997 B3, B4 / 3.G Service Workshop Manual

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13 - Stop buffer Shorter on Wagon
than Sedan
14 - Protective tube Longer on Wagon than Sedan
15 - Plastic cap
16 - Coil spring Removing and
installing Fig. 1 Allocation Parts
catalog Wagon has protective
hose at top
17 - Packing
18 - Circlip
19 - Lower spring plate Page 11 of 14Rear Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.1

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20 - Shock absorber Can be replaced
individually Removing and
installing Page 42-4 Application see Parts
catalog Page 12 of 14Rear Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.1

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Note:
Instead of VAG 1403, VAG 1752/1 may be used. Fig. 1 Spring, removing and installing Fig. 2 Spring seat, installation position Page 13 of 14Rear Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.1

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Fig. 3 Suspension strut mounting to shock
absorber bushing, aligning
A - Shock absorber bushing axis B - Suspension strut mounting axis "a" 50 C - Cap axis 90 offset to shock absorber bushing
axis -A-. Fig. 4 Cap in suspension strut mounting,
pressing in. Page 14 of 14Rear Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.1

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Wheel bearings,
servicing
Drum brakes (front wheel
drive vehicles), wheel
bearings, servicing
Note:
Careful sealing, absolute
cleanliness and precise
adjustment are requirements
for long wheel bearing service
life. Therefore note the
following points: Install oil seal and grease
cap as shown. Only reinstall clean
bearings, do not wash
bearings. Adjust wheel bearing play
carefully.
1 - Grease cap Pressing off Fig. 1
and Fig. 2 Driving in Fig. 3 Page 1 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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2 - Cotter pin Always replace 3 - Locking ring
4 - Hex nut Adjusting wheel
bearing play Fig. 4 5 - Thrust washer
6 - Outer wheel bearing Drive out outer race
with copper drift Pressing in Fig. 6 7 - Hex socket head bolt,
10 Nm (7 ft lb)
8 - Speed sensor Only on vehicles with
ABS
9 - Stub axle Straightening
operations are not
permitted! Page 2 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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10 - Brake backing plate Bolt together with stub
axle onto rear axle
11 - Oil seal Fill between sealing
lips with multi-purpose
grease. Driving in Fig. 8 12 - Dished washer Larger contact surface
(concave side) to
brake backing plate
13 - Hex bolt, 60 Nm (44 ft
lb)
14 - Inner wheel bearing Drive out outer race
with copper drift Pressing in Fig. 7 15 - Speed sensor rotor Pressing on Fig. 9 Page 3 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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16 - Brake drum Before removing
release brake shoe
adjustment through
wheel bolt hole Fig. 5 When removing the
brake drum make sure
that the outer wheel
bearing does not fall
out. Fill hub with multi-purpose grease before installing Page 4 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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Loosen grease cap from seat by tapping lightly on the
claw. Fig. 1 Grease cap, pressing off Fig. 2 Grease cap, pressing off Page 5 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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Note: Fig. 3 Grease cap, driving on Always replace damaged (dented) grease caps. Damaged (dented) grease caps allow ingress of
moisture, therefore always use the illustrated tool. Note:
Using a screwdriver it must be possible to move the
thrust washer by finger pressure (without prying). Fig. 4 Wheel bearing play, adjusting - Secure with locking ring and new cotter pin. Page 6 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2