bulb VOLKSWAGEN TRANSPORTER 1992 T4 / 4.G Owners Manual

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CONTENTS
DASHBOARD AND

CONTROLS

Layout
4
i\='-:ng
lamps 6

CONTROLS
AND

EQUIPMENT

•
e.s. Central locking system 7, 8
I:cs, Tailgate 9, 10
I'I
~g doors 11

..
-^ows, Mirrors 12, 13
Sea: belts 15 5re:y for children 18
-ead restraints 19

Seats
20 _:ariing/sleeping surface 26

__ggage
compartment cover 27 __cgage compartment/load surface ... 28
-edals, Brakes 29 Vanual gearbox 31
--tomatic gearbox 32
gnition
lock 36
Starting / Stopping the engine .... 37, 38 "struments 40

.'.
arning lamps 47
Switches 50
~yn signal and dip lever 52

3'uise
control system 53 .'.'indscreen wiper 54
-eating and ventilation 55

Air
conditioner 57
Recirculating air switch 61
Auxiliary heater 63
Additional
water heater 67
Sun roof, Sliding/tilting roof 70, 71
nterior lights, Sun visors 72, 73
Ashtray, Cigarette lighter 73
-oof
rack 75
DRIVING
TIPS

The first 1500 km - and afterwards ... 76 Driving safely 78
Driving economically and

ecologically
79
Trailer towing 81

GENERAL
MAINTENANCE
Filling the tank, Fuel 85, 86
Care of car, Maintenance 88, 93 Bonnet, Engine compartment 94, 95
Engine oil, Gearbox oil 96, 99

Air
cleaner 100 Power assisted steering 100

Cooling
system 101
Brake fluid 104
Battery 106
Windscreen washer system 108
Wheels 110
Arduous operating conditions 115
Winter driving 116
Accessories, modifications and
renewal of parts 117
Mobile
telephones and two way
radios 117

DO-IT-YOURSELF

First
aid kit, Warning triangle 118
Vehicle tools 118 Spare wheel/changing wheel ... 119, 120
Fuses
122

Changing
bulbs 124
Adjusting/masking headlights .. 128,129
Headlights 129
Installing radio 129
Emergency starting 130
Tow starting/towing 132
Lifting vehicle 134
TECHNICAL
DESCRIPTION

Engine 136
Emission control system 137
Activated charcoal filter '38 Power flow '39
Steering, Axles 139 Brakes, Body -139,
1
AC
Environment compatibility 140

TECHNICAL
DATA
Engine 141
Performance 142
Fuel consumption 143
Spark plugs 145
V-belts 145
Wheels,
Tyre
pressures 146, 147

Weights,
Trailer weights 148, 151 Dimensions 152
Capacities 153
Vehicle identification data 154

SPECIAL
INFORMATION

Adjusting the brake pressure regulator 155

ALPHABETICAL
INDEX

Alphabetical index 156

CHECKS
WHEN
FILLING

THE TANK
Overview 160
3
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GENERAL
MAINTENANCE

Battery

The
battery is in the engine compartment on
the left looking forward. It can be
reached

when
the lid of the battery box is
removed.
2nd
battery*

The
2nd battery is located under the left
seat.

To
reach
it the
seat
must be
pushed
fully for­

ward
past the stop. The stop must be
freed.

To
do this - see page 21. Attention

•
Battery
acid is corrosive and must not get
into
the eyes or onto
skin and clothing.

Any
acid splashes must be
washed off thoroughly
with

water.
If necessary see a doctor.

•
Never short the
battery
ter­
minals (e.g.
with
tools) as this

causes
the
battery
to
heat
up
very quickly and it may burst.

•
To prevent any possibility of
short circuiting, detach
battery

earth
cable before doing any

work
on the electrical system.
When changing a bulb, it is suffi­cient to switch off the lamp
con­

cerned.

•
When disconnecting the
bat­

tery
from the vehicle electrical system
first
disconnect the nega­

tive
cable and
then
the positive cable.
The
battery
must not be discon­ nected
with
the engine running,
as this
will
damage the electrical
system (electronic components).
•
When reconnecting the
bat­

tery
connect the positive cable
first
and
then
the negative cable.
The connecting cables must on no account be interchanged - can

cause
wiring
to burn out.

Starting
by
connecting
an additional battery

is
described
in the Do-it-yourself
section.

Checking
acid level In normal operating conditions the battery

requires
hardly any maintenance. At high

ambient
temperatures however it is
advis­
able
to
check
the
acid
level at regular inter­

vals.
It should always be between the MIN
and
MAX marks on the battery. If the
acid
level
drops below the MIN mark, the af­

fected
cells
must be topped-up to the MAX
mark
with distiled water.
It is recommended that the
acid
level is

checked
and corrected by a
Volkswager

dealer.

106
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DO-IT-YOURSELF
Changing bulbs

Before
starting to replace a bulb, switch off
the light concerned.

Do
not touch the glass part of the new bulb

with
bare fingers because the finger marks
left
on the glass evaporate when the bulb

becomes
hot, the vapour settles on the re­
flector and dims it.

Always
use the same type of bulb. The
des­

ignation is marked on the base of the bulb
or on the
glass.

It is advisable to always a carry a box of

spare
bulbs in the vehicle. These can be ob­
tained from Volkswagen dealers. It should contain at least the following bulbs which
are essential for traffic safety:
12 V 60/55 W Headlight (H4)

12V21W
Turn signal

12V21/5W
Brake
and tail light
12 V4W
Side
light

12V5W

Glass
base
Number
plate light
Headlights

The
headlight bulbs can be reached through
the opened bonnet.
• Pull off the connector.
• Pull cap off.
•
Squeeze
the spring clip of the bulb holder together and pull down.
• Take the bulb out and insert the new bulb
so
that
the locating lug on the bulb plate en­

gages
the recess in the reflector. The centre
of the three terminals on the bulb base is
then at the top.
• Fold the spring clip over bulb
base.
Squeeze
the clip together and engage it in
the retaining lugs.
•
Press
the cap back on.
• Attach the connector.
• Have the headlight beam alignment
checked.
Side
light
bulb

The
side light bulbs are located in the head­ light reflectors.
• Turn the bulb holder fully to the
left
and take it out of the reflector.
•
Press
the defective bulb into the holder,
turn
it to
left
and take it out.
• Insert the new bulb.
• Insert the bulb holder in the reflector and
turn
the holder fully to the
right.

124
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DO-IT-YOURSELF

Front
turn
signals

To
change a bulb the
turn
signal housing must be taken out to the
front.

•
Insert
the
flat
blade of a screwdriver be­ tween headlight and
turn
signal
with
bonnet
open.
This presses the securing tabs which hold the
turn
signal housing to the
side.

• Swing screwdriver to
front
as shown in illustration so
that
the
turn
signal housing is

pressed
out forward. • Turn bulb holder out to the
left.

• Turn bulb out and renew.
•
Insert
bulb holder. •
Insert
turn
signal housing in the grooves provided (top and
bottom)
and press it in
until
the securing tabs engage.

Fog
lights*

The foglight bulbs can betaken out from un­
derneath the bumper.
• Turn cap on rear of fog
light
to the
left
to remove it.
• Unhook spring clip of bulb holder and swing it away.
• Take bulb out.
•
Insert
new bulb so
that
the locating lug on bulb plate engages
recess
in the reflec­
tor.
• Swing spring clip over bulb plate,
squeeze
it together and engage it in the re­
taining lugs.
• Fit cap again.
• Have beam alignment
checked.
Rear
lights

Renewal
of the bulbs for the rear lights is
done from the luggage compartment
through the rear panel trim.
•
Reach
into
the hole in the rear panel
trim
with
one hand and squeeze the two retain­ing tabs of bulb carrier together.
• Take bulb carrier out (illustration). •
Press
defective bulb
into
holder slightly,
turn
it to the
left
and take it out.
•
Insert
new bulb and
turn
fully to the
right

• Install bulb carrier.

125
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DO-IT-YOURSELF

Rear
fog
light

• Renewal of the bulbs for the rear lights
is
done from the luggage compartment
through the rear panel trim.
• Take housing out.
• Turn bulb holder out to the
left.

• Take bulb out and renew.
• Turn bulb holder back in.
•
Insert
left
side of housing in the recess
first
and press in
firmly
until
the tabs en­

gage.
Number
plate
lights

The lights are secured
with
2 screws.
• Take lens off
• Pull complete
light
out
• Pull bulb housing out • Pull defective bulb out and renew
•
Insert
bulb housing
• Secure lens
firmly

Interior
and
reading
light*

Interior
light
(A)
•
r.sert
a knife blade or something similar
into
gap between housing and lens and
carefully lever lens off.
• Change bulb.
• Dress lens
into
housing again, when doing this the lug on the lens must fit in the
recess
in the housing.
'26
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DO-IT-YOURSELF

Reading
light
(B)
• Remove
light
as described under "In­ terior
light
large version".
• Turn white bulb holder on back of
light
to the
left
and take it out.
• Pull defective glass based bulb out of holder.
•
Insert
new bulb.
• Install holder in housing again and
turn
fully to the
right.

•
Press
interior
light
into
opening in head­ lining again.

Interior
light
without
reading

light

Small
version

•
Press
retaining lug on opposite side to switch towards centre of
light
and remove
light.

• Renew bulb.
•
Insert
switch side of
light
first
and press in
until
the retaining lug locates.
Large
version

• Take
light
off by inserting
flat
screw­ driver blade between
light
and headlining
and turning screwdriver.
•
Insert
a screwdriver on the
right
hand
side,
between the reflector and housing,
and by twisting the screwdriver, pivot the reflector out (see illustration).
• Change the bulb.
• Swing the reflector back
into
position, ensuring
that
it engages properly.
•
Press
the interior
light
into
the opening in the roof
trim
again.
127
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ALPHABETICAL
INDEX

A
Acceleration
figures 142

Accessories
117 Activated charcoal
filter
138
Additional heater 62
Additional water heater 67
Adjusting brake pressure regulator . . 155
Adjusting headlights 128 Adjusting washer
jets
108

Air
cleaner 100

Air
conditioner 57

Air
distribution 55

Alloy
wheels 91

Analog
clock 46

Anti-dazzle
inside mirror 13
Anti-freeze 101 Anti-locking brake system (ABS) .... 30
Arduous operating conditions 115
Armrests 21

Ashtrays
73
ATF
99
Automatic gearbox 32
Automatic wash plants 88
Auxiliary heater 63
Axle
loads 148

B

Battery 106
Belt height adjustment 16
Blower
55
Bonnet 94
Brake
fluid
104
Brake
servo 30

Brake
system 104

Brake
warning lamp 48
Brakes
29, 139
c

Capacities
153

Capacity
141

Care
of body 88
Care
of car 88

Catalyst
137

Cavity
preservation 92
Central
locking system 8

Cetane
Number 87
Changing
bulbs 124

Changing
front
turn
signal bulb 125

Changing
wheels 120

Chassis
number 154
Checks
when
filling
the
tank
160

Child
safety 18

Child
seats 18
Child-proof catch 9 Cigarette lighter 73

Cleaning
and anti-corrosion
treatment
of engine compartment 91

Clock
46

Cold
starting aid 38

Combined
weight 151

Compression
ratio
141
Consumption figures 143

Coolant
additive 101
Coolant
level 47, 102
Coolant
temperature - Gauge 41

Cooling
system 101

Cruise
control system 53
D
Dash
panel 4

Dashboard
and controls 4
Defrosting windows 56, 58

Diesel
fuel 87
Dimensions
152
Dip lever 52
Dipstick - Automatic gearbox 99
- Engine 97
Direction indicators 48
Do-it-yourself 118

Door
locks 9

Doors
9 Drawbar weight 83
Driver's seat 20
Driving abroad 115
Driving on holiday 115
Driving safely 78 Driving tips 76

E

Electric
socket 73

Electric
window
lifters
12

Emergency
lights 51
Emergency
starting 130

Emission
control system 137
56
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