warning VOLKSWAGEN TRANSPORTER 1992 T4 / 4.G Owners Manual
[x] Cancel search | Manufacturer: VOLKSWAGEN, Model Year: 1992, Model line: TRANSPORTER, Model: VOLKSWAGEN TRANSPORTER 1992 T4 / 4.GPages: 164, PDF Size: 25 MB
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CONTENTS
DASHBOARD AND
CONTROLS
Layout
4
i\='-:ng
lamps 6
CONTROLS
AND
EQUIPMENT
•
e.s. Central locking system 7, 8
I:cs, Tailgate 9, 10
I'I
~g doors 11
..
-^ows, Mirrors 12, 13
Sea: belts 15 5re:y for children 18
-ead restraints 19
Seats
20 _:ariing/sleeping surface 26
__ggage
compartment cover 27 __cgage compartment/load surface ... 28
-edals, Brakes 29 Vanual gearbox 31
--tomatic gearbox 32
gnition
lock 36
Starting / Stopping the engine .... 37, 38 "struments 40
.'.
arning lamps 47
Switches 50
~yn signal and dip lever 52
3'uise
control system 53 .'.'indscreen wiper 54
-eating and ventilation 55
Air
conditioner 57
Recirculating air switch 61
Auxiliary heater 63
Additional
water heater 67
Sun roof, Sliding/tilting roof 70, 71
nterior lights, Sun visors 72, 73
Ashtray, Cigarette lighter 73
-oof
rack 75
DRIVING
TIPS
The first 1500 km - and afterwards ... 76 Driving safely 78
Driving economically and
ecologically
79
Trailer towing 81
GENERAL
MAINTENANCE
Filling the tank, Fuel 85, 86
Care of car, Maintenance 88, 93 Bonnet, Engine compartment 94, 95
Engine oil, Gearbox oil 96, 99
Air
cleaner 100 Power assisted steering 100
Cooling
system 101
Brake fluid 104
Battery 106
Windscreen washer system 108
Wheels 110
Arduous operating conditions 115
Winter driving 116
Accessories, modifications and
renewal of parts 117
Mobile
telephones and two way
radios 117
DO-IT-YOURSELF
First
aid kit, Warning triangle 118
Vehicle tools 118 Spare wheel/changing wheel ... 119, 120
Fuses
122
Changing
bulbs 124
Adjusting/masking headlights .. 128,129
Headlights 129
Installing radio 129
Emergency starting 130
Tow starting/towing 132
Lifting vehicle 134
TECHNICAL
DESCRIPTION
Engine 136
Emission control system 137
Activated charcoal filter '38 Power flow '39
Steering, Axles 139 Brakes, Body -139,
1
AC
Environment compatibility 140
TECHNICAL
DATA
Engine 141
Performance 142
Fuel consumption 143
Spark plugs 145
V-belts 145
Wheels,
Tyre
pressures 146, 147
Weights,
Trailer weights 148, 151 Dimensions 152
Capacities 153
Vehicle identification data 154
SPECIAL
INFORMATION
Adjusting the brake pressure regulator 155
ALPHABETICAL
INDEX
Alphabetical index 156
CHECKS
WHEN
FILLING
THE TANK
Overview 160
3
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DASHBOARD AND CONTROLS
Page
| Remote controlled outside mirror
13
2
Switch for electric windows 12
3
Switches 50
-
Air
vents
55,
58
5
_urn signal and headlight dip lever
Cruise
control system 52
53
z
Emergency
light
system switch 51
Combi
instrument:
Warning lamps Instruments 47
40
I
Ignition
lock 36
9
Windscreen
wiper/washer lever
with
switch for
multi
function indicator 54
42
1 10
Switches
50
Air
vents
55,
58
I 12
Space
for auxiliary heater controls
63
'
3
Radio"
'-
Glove
box
74
' 5
Bonnet
release handle
94
0
Lola
starting aid (Diesel engines) 17
Fuse
box behind shelf
—
18 Horn ( only functions
with
ignition switched on
19
Controls
and switches for heating/ventilation
... air conditioner V-
20
Gear
lever (manual gearbox)
Selector
lever (automatic gearbox) 31
21
Switch
for recirculating air
s:
22
Ashtray
73
23
Cigarette lighter/electric socket
Notes
• Some of the items listed are only
fitted
on certain mi optional extras.
• On righthand drive vehicles the arrangement of the sv the location of some items can vary. The symbols on tr are the same as for lefthand drive vehicles.
11
Vehicles
with
a factory
fitted
radio have a radio instruction iea
When
service installing a radio pay
attention
to the ins
page
129 in the "Do-it-yourself" section.
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DASHBOARD
AND
CONTROLS
Warning lamps
Symbol Page Symbol
Page
Coolant temperature/
Coolant level
47
A Emergency light system
51
Engine oil pressure f^i
47
m Rear
window
heating
51
ID
Headlight
high
beams
48
to Fog lights
rear fog light 51
Turn
signals
49
Notes
((D)
Brake
system l^i
48
•
If one of the lamps marked
with
comes on when driving
stop and switch engine off. Details can be found on the pages
given
B Some of the lamps shown here are
only
on certain models or are optional extras.
£3
Alternator
49 •
If one of the lamps marked
with
comes on when driving
stop and switch engine off. Details can be found on the pages
given
B Some of the lamps shown here are
only
on certain models or are optional extras.
m Glow plugs - Diesel
49
(©)
Anti-locking brake system (ABS)
49
Trailer turn signals
49
6
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CONTROLS AND EQUIPMENT
3edals
• e ~ cvement of the pedals must not be re-
:: :~is reason, do not put articles in the
—•".•.ell which could roll or slide underneath
—-E-
zedals.
•Vr^-d the pedal area there should not be •r. -;otmatsorotheradditionalfloorcover- •: -aterials:
• In the
case
of defects on the brake sys-
r~
3 greater pedal travel may be
necess-
• : should always be possible to depress
~3
: _tch and accelerator pedals fully.
• - pedals must be able to return, unhin-
z-z'^z.
to their rest positions,
""•e'efore, the only
foot
mats which may be
are those which leave the pedal area
::—oletely free and which are prevented . " slipping. Brakes
The following points are of particular import
ance
to the safe operation of the brakes.
• New brake linings must also be run in and do not have the optimum
friction
prop
erties during the
first
200 km. The slightly reduced braking effect can be compen
sated for by more pressure on the brake
pedal.
This also applies when new linings have been fitted.
• If the brake pedal travel increases suddenly, it may be
that
one of the two
brake circuits has failed. You can still drive
on to the next Volkswagen dealer but be prepared to use more pressure on the pedal
and allow for longer braking distances on
the way.
• The brake
fluid
level must be checked regularly-see page 105.
The brake warning lamp
will
come on to indi cate
that
the brake
fluid
level is too low (see
also
page 48).
• Brake lining wear depends to a large ex
tent
on the operating conditions and style of driving. On vehicles which are used mainly in
town
traffic
and stop/start conditions or
are driven hard it may be necessary to have
the thickness of the brake linings checked by a Volkswagen dealer in between the in
tervals given in the Service Schedule.
• Change down in good time when driving downhill, in orderto make use of the engine braking effect. This relieves strain on the
brake system. When the brakes are applied do not keep them on con::rjc_s , =" .
and release alternately.
• Under certain operating conditions, *c example after driving through water, a^e' heavy rain or after washing the vehicle the
braking effect may be retarded by wet, or in
winter iced-up brake discs and linings - the brakes must be dried out
first
by applying
the footbrake.
The
full
braking effect may also be delayed when vehicle has been driven for some time
on heavily salted roads
without
using the
brakes,
because the layer of salt on discs
and pads has to be removed
first.
Attention
If a
front
spoiler,
full
size
wheel
trims
etc., is
retrofitted,
it is necessary to
ensure
that
the
flow
of air to the
front
brakes
is not re
stricted
-
otherwise
the
brakes
can
overheat.
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CONTROLS AND EQUIPMENT
Brake servo Attention
The servo
is
operated
by
vacuum which
is
only generated when
en
gine
is
running.
For
this reason
the vehicle should
not be
allowed
to roll with
the
engine switched off.
When
the
brake servo
is not
working because,
for
example,
the vehicle
is
being towed
or be
cause
a
defect
has
occurred
on
the brake servo itself,
the
brake pedal must
be
pressed consider
ably harder
to
compensate
for
the absence
of
servo assistance. Anti-locking brake system
*
The ABS plays a major part in increasing the
active safety of the vehicle. The big advan
tage when compared with a conventional brake system is that even when braking
hard on a slippery road surface the best
possible steerability is retained for the road
condition because the wheels do not lock.
However, one must not expect the ABS sys
tem to shorten the braking distance in all conditions. When driving on gravel or on
fresh snow covering a slippery surface, i.e.
when one should be driving very carefully in
any case, the stopping distance may even be slightly longer.
How
the ABS
system works
When the turning speed of a wheel reaches
a level which is too lowforthe vehicle speed
and it tends to lock, the brake pressure to
this wheel is reduced. On the front axle the brake pressure is regulated for each wheel
individually, whereas on the rear axle, the
pressure is regulated for both wheels at the
same time. As a result the braking effect is
the same for both rear wheels and the driv ing stability is retained as far as possible.
This regulating process makes itself known by movement of the brake pedal and is ac
companied by noises. This is done deliber
ately as a warning to the driver that a wheel
or the wheels are in the locking range. So
that the ABS can regulate effectively in this range the brake pedal must remain de pressed - on no account should it be
pumped!
Attention However
the ABS
system cannot
overcome
the
physical limits.
This must
be
borne
in
mind par
ticularly
on
slippery
or wet
roads.
When
the ABS
comes into
the
control range
the
speed must
im
mediately
be
adapted
to the
road
and traffic conditions.
The in
creased amount
of
safety avail
able must
not
tempt
one
into tak ing risks.
If a defect occurs on the ABS it is indicated
by a warning lamp - see page 49.
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CONTROLS
AND EQUIPMENT
-andbrake
~: ;:dy the handbrake pull lever up
firmly.
Zr - s the
1
st gear or
with
automatic gear- :ne parking lock should also be en-
r'zz^z.
The handbrake should always be
ace
53 so
firmly
that
it is not possible to
zr .9 nadvertently
with
the handbrake on.
~T"
handbrake is applied
with
the ignition
• :_e brake warning lamp comes on.
~: "e ease handbrake, pull lever up slightly,
: r;s locking knob in and push lever
right
Manual
gearbox
Note
When driving you shot z ' z: est .: ~ E~ :
on the gear lever. The press^-e z~ .:„'-="
is
transmitted to the selectc ~z'-~ - ~T
gearbox and can cause pren-a:_"5 .-, ~z' z~
the forks.
Gear
gate
• All forward gears are baulk synchro
nised.
The synchronising hubs enable easy
noise-free selection of the forward gears.
• Only engage reverse gear when vehicle
is
stationary. When engine is running, de
press
clutch
fully
and
wait
a few seconds
before moving gear lever, to prevent grating
noises.
When reverse gear is engaged
with
ignition
on,
the reversing lights come on.
3'
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CONTROLS AND
EQUIPMENT
Automatic
gearbox4
The vehicle is equipped with an electroni cally controlled 4-speed automatic gear
box.
The gearbox has a lock-up clutch which eliminates the system-inherent converter
slip in 4th gear, and in certain driving
condi
tions also in 3rd gear.
This
significantly im proves the efficiency of the gearbox in
these two gears and reduces the fuel
con
sumption.
Depending
on driving style the lock-up
clutch can cause more frequent gear shift
ing.
This
is normal and no cause for concern.
Programme
switch
The programme switch in the instrument panel can be used to select a sports
pro
gramme for a sporty type of driving (S -
warning lamp lights up) or for normal driving (warning lamp out).
The programme selection can be made by pressing the switch
(arrow)
when vehicle is
stationary or on the move.
Normal
driving
The programme by changing up early and changing down late, makes economical
driving possible.
S -
Sport
programme
For a sporty style of
driving,
this programme
should be selected. By changing up later full use can be made of the engine's power re
serve. Changing down is effected at higher
engine speeds than in the normal driving range.
Note
The programme which has been selected remains engaged even after the engine has
been switched off.
This
means that a
change of programme can only be effected
by operating the switch.
32
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CONTROLS AND EQUIPMENT
Diesel
engines
Glow plug system
The
engine is
fitted
with
a glow plug
sys
tem.
The required glow plug warm-up time
is
indicated by a lamp which is controlled by
the coolant temperature - see page 49.
Cold
starting
aid
To
assist cold starting, there is a device (cold starting aid)
fitted
in the injection
pump.
The
cold starting aid is actuated when the knob on the
left
of the steering column is
fully
pulled out.
Starting
a cold
engine
• At ambient temperatures down to -15
degrees
C, pull the cold start knob our
fully
before operating the starter.
At lower temperatures, the knob should not
be
pulled out
until
engine
is
firing
reg
ularly
- the engine will then start more
readily.
• Turn the key in the ignition lock to
posi
tion 2 (see page 36) - the glow plug warning lamp comes on. It goes out when the igni
tion temperature is reached (see page 49).
While
the
glow
plugs are
working
do not
switch
on any
other
heavy
cur
rent
consumers because
this
would
place an unnecessary load on the
battery.
• When the warning lamp goes out, start the engine immediately.
Do
not depress the accelerator while start
ing.
If the engine only fires irregularly, continue
to operate the starter a few seconds longer (30 seconds at maximum) until the engine runs under its own power.
If the engine does not start, switch the glow
plugs on again and try starting it again as de
scribed.
If the engine still does not start the
fuse for the glow plugs may have blown -
page123.
•
Push
the cold start aid knob in fully as
soon
as the engine has reached its normal
operating temperature.
Starting
a
warm
engine
The
glow plug lamp does not come on - the engine can be started straight away. Do not pull the cold start aid knob and do not press
the accelerator pedal.
38
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CONTROLS AND EQUIPMENT
2
-
Coolant temperature
—
~~s
gauge starts
to
work
when ignition
is
=
.vitched on,
but it
takes some time before
~e needle reaches
its
final position.
-en ignition
is
switched
on the
warning
c~ip flashes
for a few
seconds
as a
func-
•
:nal check.
5
- Cold
-. Did
high
engine speeds and
do not
work
r-gine
too
hard
yet.
:
- Normal
nen
the
vehicle
is
driven normally
the
~eedle
should settle
down
in
this zone.
-en engine
is
working hard and the ambi-
r~t
temperature
is
high,
the
needle
may
-ove
a
long
way up. This is not serious as long as the
warning lamp does not flash.
Warning lamp
If
the lamp flashes when driving, check first
the indicated coolant temperature.
If the
needle
is in the
normal zone,
top the
coolant
up at the
next
opportunity.
If
the reading
is
in the upper zone, either the
coolant level
is too low or the
coolant tem
perature
is too
high.
Stop,
switch
en
gine off
and
try to
find cause
of
trouble
-
see
page 47.
Notes
•
Additional
lights
in
front
of the cooling air intake interfere
with
the
flow
of cooling air. At
high
ambient
temperatures and
full
throttle
there is a danger that the engine
will
then
overheat.
3
-
Digital clock
*
To
set the
time there
are two
buttons
on
lower left
of
instrument cluster.
The
hours
are
set
with
the
upper button
(h) and the
minutes
with
the
lower one
(min):
•
If
pressed briefly, preferably
with
a ball
pen,
the time changes one hour
or
one min
ute.
•
If
pressed continuously the hours
or
min
utes
change continuously.
With
the minute button the clock can be set exactly
to the
second:
•
Press button until time shown
by
clock
is
one minute before time
to be set.
•
Press button
at the
moment when
the
seconds
indicator
of an
accurate clock
shows a full minute
or
when the time signal
is
heard
on the
radio.
41
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CONTROLS AND
EQUIPMENT
Miles
(km) - Distance covered
_ne remarks made under "Driving time" also apply in principle to "Distance cov
ered".
The maximum distance indicated is
9999 km or 6214 miles.
MPH
(km/h)
- Average speed
The remarks made under "Average fuel consumption" also apply here in principle.
cfer-
°C _ Engine oil temperature
Oil temperatures (within a range of + 50 de
grees C and + 160 degrees C) are shown.
When no oil temperature indication is
shown,
the engine is still not warm, and it
should not therefore be worked hard. The engine speed should be reduced if the oil
temperature rises to + 145 degrees C. of* -• -
«>*
'i* - Ambient temperature
The measuring range is from - 40 degrees
C to + 50 degrees C..
When the vehicle is stationary or only moving very slowly, the indicated tempera
ture could be slightly higher than the actual ambient temperature due to heat radiation
from the engine or use of the auxiliary heater.
Attention If the ambient temperature read
ing is used as an ice warning, re
member that ice can form on the road at temperatures above 0 C.
Note Both temperatures are momentary values.
They are not stored in the memory.
44
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