wheel VOLKSWAGEN TRANSPORTER 2013 Repair Manual
[x] Cancel search | Manufacturer: VOLKSWAGEN, Model Year: 2013, Model line: TRANSPORTER, Model: VOLKSWAGEN TRANSPORTER 2013Pages: 486, PDF Size: 69.28 MB
Page 316 of 486

Additional information and warnings:
• Volkswagen information system =>page 24
• Accessories, modifications, repairs and renewal of parts (information stored in the control units) =>page 394
A WARNING
The Intelligent technology used In the Driver Alert System cannot overcome the laws of physics, and functions only within the limits of the system. Do not let the extra conven-ience afforded by the Driver Alert System tempt you Into taking any risks when driving -this can cause accidents. During a long trip, plan regular and sufficient breaks.
• The driver Is responsible at all times for their fitness to drive.
• Never drive a vehicle when you are tired.
Fig. 251 On the instrument cluster display: Driver Alert System.
r--('n First read and observe the Introductory Information and safety warnings&. on page 315.
The Driver Alert System determines the driving be-haviour at the beginning of a journey and uses it to evaluate the tiredness of the driver. This is com-pared to the behaviour of the driver while actually driving. If the system detects that the driver may be tired, an acoustic warning signal ("gong") will sound and an explanatory message or symbol (BREAK or =>Fig. 251) will appear in the instrument cluster display. The message on the instrument cluster display appears for about five seconds and may be repeated once. The last displayed mes-sage is saved by the system.
The message in the instrument cluster display can be switched off by pressing the (OK/RESIT I button on the wiper lever or the@ button on the multifunc-
316 I Whole driving
A WARNING (Continued)
• The system cannot always detect the driv-er's level of alertness. Observe the Informa-tion In the section "Function limitations" =>page 316.
• In certain situations, the system may wrongly Interpret Intentional driving manoeu-vres as a lack of alertness from the driver.
• No urgent warning will be given In the event of the phenomenon known as "micro-sleep".
• Follow the Information on the Instrument cluster display and respond according to the commands.
m The Driver Alert System has been developed l!..J for use only while driving on highways and good roads.
m If there is a system fault, proceed to a quali-L!..J fied workshop immediately to have the sys-tem checked.
Functional limitations
The driving behaviour can be only be evaluated at speeds over approximately 65 kmlh (40 mph) and up to approximately 200 km/h (125 m ph).
Switching on and off
The system can be activated or deactivated in the Assistants menu =>page 24. A tick indicates that a driver assist system is switched on.
Function limitations
The Driver Alert System has system-related limita-tions. The following conditions can limit the func-tion of the Driver Alert System, or prevent it from working altogether:
• When travelling at speeds of less than approxi-mately 65 km/h (40 mph).
• When travelling at speeds of more than approx-imately 200 km/h (125 mph).
• Roads with bends.
• Roads with uneven surfaces.
• Adverse weather conditions.
• Sporty driving style. .,..
Page 318 of 486

Function and operation
•
Fig. 252 In centre console: button for setting the adaptive chassis control.
r-f"n First read and observe the introductory Information and safety warnings & on page 317.
While the vehicle is in motion, the adaptive chassis control constantly adjusts the suspension charac-teristics to match the road surface and the current driving situation, in accordance with a preset pro-gramme.
Channel
"Comfort"@
"Normal"
"Sport" 0
Recommended driving situa-tions
Comfort-oriented chassis setup, e.g. when driving for extended trips on poor quality roads.
Balanced selling, e.g. for every-day use.
Sporty setting, e.g. for a sporty driving response.
Tyre monitoring system
CO! Introduction
This chapter contains information on the following subjects:
Indicator lamp .......................... 319
Function and control ..................... 321
The tyre monitoring system warn the
driver about low tyre pressures.
Additional information and warnings:
• Volkswagen information system ""page 24
• Transporting ""page 125
318 I While dnvmg
Selecting a programme
• Switch on the ignition.
• Press the (ili) button repeatedly until the re-quired programme Is displayed.
The "Normal" programme is active if neither® nor ®light up in the button. The selected programme will remain set even after the ignition has been switched off.
A WARNING
Adjusting the damping setting could alter the vehicle handling. The adaptive chassis con-trol must never tempt you into taking any risks when driving.
• Always adapt your speed and driving style to suit visibility, weather, road and traffic con-ditions.
m If there is a fault in the adaptive chassis con-l!:J trol, the displays® and 0 will flash in the but-ton. The driving comfort of the vehicle could be af-fected until the fault is fixed. Go to a qualified work-shop and have the system checked. <1
• Braking, stopping and parking :;.page 269
• Wheels and tyres =page 367
• Cleaning and caring for the vehicle exterior =page 380
• Accessories, modifications, repairs and renewal of parts =page 394
• Consumer information =page 404 .,.
Page 319 of 486

A WARNING
The intelligent tyre monitoring system tech-nology cannot overcome the laws of physics, and functions only within the limits of the system. Incorrect handling of the wheels and tyres can lead to a sudden loss of pressure in the tyres, tread separation and even tyre blow-out.
• Check tyre pressures regularly and always maintain the specified tyre pressure value =>page 367. If the tyre pressure is too low, it is possible that the tyre temperature will in· crease to such an extent that the tread peels off and the tyre bursts.
• Always maintain correct cold tyre pres-sure as listed on the tyre pressure label =>page 367.
• Check tyre Inflation pressure regularly when the tyres are cold. Adjust tyre pressure in the cold tyre to the recommended tyre pressure for the tyres Installed on your vehi· cle as necessary.
• Check your tyres regularly for signs of wear or damage.
• Never exceed the top speed and load per-mitted for the fitted tyres.
CD
If valve caps are missing, the valve could be damaged. Always use valve caps that comply with the factory-fitted valve cap specifications. Always screw on valve caps fully. Do not use metal valve caps.
Indicator lamp
Under-inflated tyres will increase fuel con-W sumption and tyre wear. A higher tyre pres-sure generally reduces the fuel consumption. How-ever, the maximum tyre pressures specified by the manufacturer must always be adhered to.
m When new tyres are driven at high speeds for L!..J the first time, they can expand slightly and trigger a one-off pressure warning.
m Old tyres should only be replaced by tyres L!..J that have been approved by Volkswagen Commercial Vehicles for the vehicle type.
m Do not rely solely on the tyre monitoring sys-L!..J tern. Check your tyres regularly to ensure that they are properly inflated and have no signs of damage, such as punctures, cuts, cracks, and blis-ters. Remove any objects that become embedded in the tyre tread but have not penetrated into the body of the tyre itself.
m The tyre monitoring system is adjusted for L!..J the factory-recommended tyre pressures to be found on the tyre pressure label.
Lit upa) Possible cause=>& Solution
Do not drive on! Reduce speed immedi· ately. Stop the vehicle as soon as possible
The tyre pressure of one tyre or several and when safe to do so. Do not undertake
tyres has decreased considerably in com-any extreme steering or braking manoeuvres!
(l) parison to the tyre pressure set by the Check all wheels and tyre pressures, and cor-rect if necessary =>page 367. The damaged driver, or the structure of the tyre is dam-tyre should be replaced. The tyre monitoring aged. system will have to be re-synchronised after changing the tyre pressure, or after changing one or more wheels =>page 321.
a) An acoustic warning will also be sounded, and a corresponding message may appear 1n the instrument cluster display.
Driver assist systems I 319
Page 320 of 486

Flashes a) Possible cause*& Solution
If the tyre pressure is correct, but the indicator lamp fails to go out after the ignilion is switch-
(l) System faulty. ed off and back on again and if it is not possi-ble to calibrate the tyre monitoring system, please go to a qualified workshop. Have the system checked.
•I Indicator lamp flashes for around 1 minute and then lights continuously.
Several warning and indicator lamps will light up briefly as a functional check when the lgnilion is switched on. They will go out after a few seconds.
A WARNING
Differing tyre pressures or tyre pressures that are too low can cause tyre failure, the loss of vehicle control, accidents, serious in-jury and death.
• If the Indicator lamp (l) lights up, stop the vehicle as soon as possible and check all the tyres.
• Different tyre pressures or tyre pressures that are too low can Increase wear on the tyres, reduce vehicle stability and Increase the braking distance.
• Differing tyre pressures or tyre pressures that are too low can cause sudden tyre failure and lead to a tyre burst and the loss of con-trol over the vehicle.
• The driver Is responsible for the correct tyre pressure of all tyres on the vehicle. The recommended tyre pressure can be found on the tyre pressure label 367.
• The tyre monitoring system cannot func-tion correctly until all cold wheels have the correct tyre pressure.
• The use of Incorrect tyre pressures can cause accidents and tyre damage. All tyres must always have the correct tyre pressure to suit the vehicle load.
• Always Inflate all tyres to the correct tyre pressure before every journey.
• If driven with Insufficient pressure, the tyre flexes more. This could warm up the tyre to such an extent that the tread may separate and the tyre could burst.
• High speeds and overloading of the vehi-cle may cause the tyres to heat up to such an extent that the tyre bursts, leading you to lose control of the vehicle.
320 I Whllo drivmg
A WARNING (Continued)
• If the tyre pressure Is too low or too high, the tyres will wear prematurely and the vehl-cle will not handle well.
• If the tyre Is not flat and it Is not necessary to change the wheel immediately, drive at low speed to the nearest qualified workshop and check and correct the tyre pressure.
A WARNING
Failure to observe illuminated warning lamps and text messages can lead to your vehicle breaking down In traffic, and can cause acci-dent and serious injury.
• Never ignore any illuminated warning lamps or text messages.
• Stop the vehicle as soon as possible and when safe to do so.
CD
Failure to observe Illuminated Indicator lamps and text messages can lead to your vehicle be-Ing damaged.
m If the tyre pressure is too low and this is de-L!..) tected while driving, the yellow indicator lamp lights up (l). An acoustic warning is also given, and a text notification may also be shown.
m If a system fault is detected while the ignition L!..J is switched on, the yellow Indicator lamp flashes (l) for around one minute and then lights up steadily. A text notification may also be displayed.
m Driving on unpaved roads for a long time or a L!..J sporty driving style could temporarily deacti-vate the tyre monitoring system. The Indicator lamp shows the functional fault, but disappears if the road conditions or driving style change.
Page 321 of 486

Function and control
Fig. 253 In the stowage compartment on the front passenger side: button for the tyre monitoring sys-tem.
l"'"""f'n First read and observe the Introductory l.-J,.:,LL Information and safety warnings & on page 318.
The tyre monitoring system uses data from the ASS sensors and other functions to check the speed of rotation and the rolling circumference of the individual wheels. The rolling circumference of the wheels changes, if the tyre pressure is too low. This is then shown by the tyre monitoring sys-tem ill in the instrument cluster.
The operation of the tyre monitoring system is im-paired:
• If the tyre pressure has been changed manual-ly.
• If the tyre has structural damage.
• If the vehicle Is loaded more heavily on one side.
• If the wheels on one axle are loaded more heavily, e.g. high load level.
• If snow chains have been fitted.
• If one wheel per axle has been changed.
• When driving with a heavy trailer attached.
• If you are driving under winter conditions or on unsurfaced roads.
• When driving fast with hard acceleration and braking manoeuvres.
Synchronising the tyre monitoring system
The tyre monitoring system will have to be re-synchronised after changing the tyre pressure, or after changing one or more wheels. This also ap-plies for changing the wheels, e.g. from the front to the rear, and for changing from summer tyres to winter tyres.
The saved values must be reset before the system can be resynchronised.
• Switch on the ignition, and while the vehicle is stationary
• Press and hold the =>Fig. 253 button until an acoustic confirmation signal is emitted.
• OR: with some vehicle equipment options, you can open menu option Tyre pressure in the in-strument cluster display and save the new tyre pressures there =>page 24.
Once the saved values have been reset, the sys-tem calibrates itself independently to the fitted tyres and the tyre pressures filled by the driver dur-ing normal vehicle operation. The calibrated values are adopted and monitored after a long journey at various speeds.
If the wheels are loaded more heavily than normal, e.g. if the vehicle is carrying heavy payload, the tyre pressure must be raised to the recommended full-load tyre pressure before synchronisation =>page 367.
m The tyre monitoring system stops working if l!.J there is a fault in the ESC or ASS =>page 269.
m When using snow chains, an incorrect dis-l!.J play may be shown as the snow chains in-crease the tyre circumference =>page 367.
Page 329 of 486

m The windscreen may mist up after starting W the engine due to residual humidity in the air conditioning system. Switch the defrost function on in order to clear the windscreen of condensation or mist as quickly as possible.
A
Fig. 260 Types of vents in the headliner
Fig. 261 Vent for the passenger compartment
1"'1'11 First read and observe the Introductory L-lo:.U information and safety warnings & on page 322.
Vents in the headliner
To ensure that the vehicle interior is sufficiently heated, ventilated and cooled, you should never fully close the vents.
• To open, press the panel with a ridge G).
• OR: turn thumb wheel@ to position 0.
IB
• To close, press the panel that is opposite the panel with the ridge @.
• OR: turn thumb wheel @to position e.
Indirect ventilation
Turn thumb wheel to position :-:.
There is no indirect ventilation in some countries. The vent is closed in position :-:.
CD
Do not place any food, medicine or any other temperature-sensitive items In front of the vents. Heat-sensitive food, medicine and other items could be either damaged or rendered useless.
m The air that comes out of the vents and flows W through the entire passenger compartment escapes from the vehicle through the ventilation openings in the side panels on the left and right. The ventilation slots must not be covered by items of clothing or other objects.
Page 341 of 486

A WARNING (Continued)
CD
-Please ensure that the spare fuel can is· ter corresponds with the Industry stand· ard, for example AN SI or ASTM F852-86.
• Remove split fuel from all vehicle compo· nents as quickly as possible In order to avoid damage to the wheel housing, tyres and vehicle paint.
• • Filling up with petrol in a vehicle fitted with a diesel engine or refilling with diesel in vehicle equipped with a petrol engine can cause seri· ous ands expensive engine damage and dam· age to the fuel system that is not covered by
Indicator lamps and fuel gauge
Fig. 269 In the instrument cluster: fuel gauge for petrol and diesel.
CD
any Volkswagen Commercial Vehicles guaran· tee. Do not start the engine under any circum-stances if you have refilled using the Incorrect fuel. Seek expert assistance. The substances In these fuels can cause serious damage to the fuel system and to the engine itself if it Is switched on.
• Vehicles with a diesel engine should under no circumstances be filled and driven with pet· rol, kerosene, heating oil or any other fuels that have not been expressly approved for diesel engines. Other fuels could cause extensive and expensive engine damage and damage to the fuel system which will not be covered by any Volkswagen Commercial Vehicles guarantee.
r.:Gh Fuels can pollute the environment. Any spilt W service fluids must be cleaned up and dis· posed of properly.
Lit up Needle position Possible cause & Solution 269
b Red marking (arrow) Fuel tank almost empty. Fill the tank as soon as possible Reserve is used up 343.
Several warning and indicator lamps will light up briefly as a functional check when the ignition is switched on. They will go out after a few seconds.
When the Indicator lamp Blllghts up, the supple-mentary heating system and fuel-powered supple-mentary heater switch off automatically.
A WARNING
Driving the vehicle when the fuel level is too low could lead to your vehicle breaking down In traffic, accidents and serious injuries.
• When the fuel level is too low, the fuel supply to the engine could be Irregular, espe-cially when driving up or down hills and in-clines. .,..
At the filling station 341
Page 342 of 486

A WARNING_tContlnued)
• The power steering, all driver assist sys-tems and brake assist systems will not func-tion if the engine "sputters" or stops com-pletely due to a lack of fuel or Irregular fuel supply.
• Always fill the tank when it is stlll1/4 full. This reduces the risk of running out of fuel and breaking down.
Filling the tank with petrol or diesel
Fig. 270 Opened front door and open tank flap with tank cap attached to the holder
r--f"'n First read and observe the introductory L-.1=.1.1 information and safety warnings & on page 340.
Switch off the engine, ignilion. mobile lelephone and supplementary heating system before refuel-ling and leave them switched off during refilling.
Opening the tank cap
• Open left-hand front door.
• Open the lank flap.
• Turn the tank cap anticlockwise to remove it and place it in the provided retainer 270.
Filling the tank
The correct fuel grade for your vehicle is shown on a sticker on the inside of the tank flap 343.
While driv111g
Q)
• To avoid damage to your vehicle, always ob-serve the indicator lamps and associated warn-ing texts.
• Do not run the tank empty. Irregular filling periods can cause backfiring and allow unburnt fuel to enter the exhaust system. The catalytic converter or diesel partlculate filter could be damaged as a result!
m The small arrow next to the petrol pump sym-L!J bol 269 shows you which side of the vehicle the tank flap is located on.
• The fuel tank is full when the (properly operat-ed) automatic filler nozzle clicks off for the first time
• Do not continue filling the tank after it switches off. The expansion space in the fuel tank will other-wise fill up and the fuel could spill out. This could also happen when the fuel warms up and expands.
Closing the tank cap
• Turn the tank cap clockwise into the fuel filler neck until it perceptibly engages.
• Close the tank flap so that it engages audibly. The tank flap must be flush with the vehicle body-work.
• Close left-hand front door.
A WARNING
Do not continue filling the tank once the filler nozzle stops automatically. The fuel tank could be overfilled. This can cause fuel to splash out and overflow. This can cause fires, explosions and serious Injuries.
Q)
Remove spilt fuel from the vehicle paint as quickly as possible in order to avoid damage to the wheel housing, tyres and vehicle paint.
Spilt fuel can pollute lhe environment.
Page 350 of 486

Cleaning and maintenance
In the engine compartment
Preparation for working in the engine compartment
ClJ Introduction
This chapter contains information on the following subjects:
Preparing the vehicle for working in the engine compartment . . . . . . . . . . . . . . . . . 352 Opening and closing the bonnet 352
Always park the vehicle on a level and stable sur-face before carrying out any work in the engine compartment.
The engine compartment of a motor vehicle is a hazardous area. Never carry out any work on the engine or in the engine compartment if you are not familiar with the requisite procedures and general safety requirements, or if you only have access to incorrect operating equipment, service fluids, and unsuitable tools &. The work should be carried out by a qualified workshop if you are uncertain. Serious injuries can be caused if work is carried out incorrectly.
Additional information and warnings:
• Exterior views 5
• Wipers/washer 116
• Starting and stopping the engine 257
• Brake fluid 269
• Pull-away assist systems (starUstop system) 282
• Checks when filling the tank 340
• Engine oil 353
• Engine coolant 358
• Battery page 362
• Accessories, modifications, repairs and renewal of parts 394
A wARNING
Unintentional vehicle movements during service work can cause serious injury.
• Never work underneath a vehicle if it is not secured against rolling away. If you are working underneath the vehicle while the wheels are on the ground, the vehicle must
350 I Cleanmg and maintenance
A WARNING (Continued)
be on a level, the wheels must be blocked and the vehicle key must be removed from the ignition lock.
• If you have to work underneath the vehi-cle, use suitable stands to provide extra sup-port for the vehicle. The vehicle jack is not sufficient for this task and can fail, which can lead to serious injuries.
• The start/stop system must have been de-activated.
A WARNING
The engine compartment of any motor vehi-cle is a dangerous area. Serious injuries can be sustained here.
• The utmost care and attention must be paid when carrying out any work and you must follow the general safety rules. Never take any risks.
• Never do any work on the engine or in the engine compartment unless you know exact-ly how to carry it out. If you are uncertain of what to do, the work should be carried out by a qualified workshop. Serious Injuries can re-sult from work that has not been carried out properly.
• Never open the bonnet if you see steam or coolant escaping from the engine compart-ment. Hot steam or coolant can cause seri-ous burns. Always wait until you can no lon-ger see or hear steam or coolant coming from the engine compartment.
• Always allow the engine to cool down be-fore opening the bonnet.
• Hot parts of the engine or exhaust system can burn the skin.
• The following points should be noted be-fore opening the bonnet once it has cooled down.
-Apply the handbrake fully and move the selector lever to position P or move the manual gear lever to the neutral position. .,..
Page 367 of 486

Wheels and tyres
Useful information about wheels and tyres
o:::n Introduction
This chapter contains information on the following subjects:
Handling wheels and tyres .............. .
Rims
368
369
New wheels and tyres . . . . . . . . . . . . . . . . . . . 370 Tyre pressure . . . . . . . . . . . . . . . . 371
Tread depth and wear indicators 372 Tyre damage 373
Spare wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
Tyre lettering . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Winter tyres . . . . . . . . . . • . • • . . . . . . . . . . . . 378 Snow chains . . . . . . . . . . . . . . . . . 379
Volkswagen Commercial Vehicles recommends that work on tyres and wheels is carried out by a qualified workshop. They are familiar with the pro-cedure and have the necessary special tools and spare parts and the proper facilities for disposing of the old tyres. Volkswagen Commercial Vehicles recommends using a Volkswagen Commercial Ve-hicles dealership for this purpose.
Additional information and warnings:
• Transporting 125
• Towing a trailer 139
• Braking, stopping and parking 269
• Tyre monitoring system 318
• Cleaning and caring for the vehicle exterior 380
• Consumer information 404
• Vehicle tool kit 416
• Hubcaps 417
• Changing a wheel 420
• Breakdown set 425
A WARNING
New tyres or tyres which are old, worn down or damaged cannot provide full levels of vehi-cle control and braking power.
• Incorrect handling of wheels and tyres can reduce vehicle safety and cause accidents and serious injuries.
A WARNING (Continued)
• All four wheels must be fitted with radial tyres of the same type, size (rolling circum-ference) and the same tread.
• New tyres will have to be run In as they will initially have reduced grip and braking ef-fect. Drive particularly carefully for the first 600 km in order to prevent accidents and se-rious injury.
• Check tyre pressures regularly and always keep to the specified tyre pressure value. If the tyre pressure is too low, it Is possible that the tyre temperature will Increase to such an extent when driving that the tread peels off and the tyre bursts.
• Never drive with worn tyres or tyres that are damaged (cuts, cracks or blisters). Driv-Ing with tyres in this condition can result in blown tyres, accidents and serious Injuries. Worn or damaged tyres must be replaced as soon as possible.
• Never exceed the top speed and load per-mitted for the fitted tyres.
• The effectiveness of the driver assist sys-tems and brake support systems depends on the tyre grip.
• If you notice unusual vibration or if the ve-hicle pulls to one side when driving, stop the car immediately and check the wheels and tyres for damage.
• In order to reduce the risk of losing con-trol of the vehicle, and the risk of accident and serious injury, never loosen the bolts on rims with bolted on rim rings.
• Do not use wheels or tyres if you do not know their history. Used wheels and tyres could be damaged, even If the damage is not visible.
• Old tyres (even if never used) can sudden-ly Jose pressure or burst, especially at high speeds. This can cause accidents and seri-ous injuries. Avoid using tyres that are more than six years old. If you have no alternative, drive slowly and with extra care at all times.
m For technical reasons, it is not generally pos-L!.J sible to use the wheels from other vehicles. This can also apply to wheels of the same vehicle .,.
Wheels and tyres I 367