load capacity VOLKSWAGEN TRANSPORTER 2013 Owners Manual

t"""""fl1 First read and observe the introductory l..--bll information and safety warnings & on page 133.
Removing plastic covers
The plastic covers=:. Fig. 107 must be removed from the seat rails, if seats or the central table are to be installed or removed.
• Take the screwdriver from the vehicle tootkit.
• Insert the flat blade of the screwdriver into the seat rail at an angle in front of the plastic cover you wish to remove G).
• Press the cover lug approx. 3 mm to the front and, at the same time, lever it out.
Removing split cover rail
• Grasp with both hands into the rubber lip of the shorter part (approx. 30 cm) of the aluminium cov-er rail ®. and push it towards the front until both clips are released.
• Remove cover rail@ upwards in a straight line.
• Now, also move the opposite part of the alumi-nium cover rail towards the front, and remove it up-wards in a straight line.
• Repeat this procedure for all seat rails.
Installing split cover rail
• Fit the aluminium cover rail so that it is flush with the longer part of the cover rail.
• Push the aluminium cover rail from above into the clips of the seat rail until it engages.
• Repeat this procedure for all seat rails.
Fastening rings in the rail system
Fig. 108 Fastening ring in the seat rail.
1> daN: Deka Newton. Unit for load carrying capacity.
134 Before the JOUrney
Installing plastic covers
• Insert the plastic cover CD with the recess at the front into the seat rail and press down at the back until the cover engages securely. The cover must be flush with the seat rails.
• Ensure that the plastic covers for the double seat rails are not confused with each other as the covers will otherwise not engage securely.
A WARNING
If the equipment In the seat rails Is removed, Installed or moved Improperly, accidents and severe Injuries may result.
• Proceed with care when removing and In-stalling the aluminium cover rails: risk of In-jury caused by corners and edges.
• The aluminium cover rails and plastic cov-ers must always be Installed when the vehicle Is In motion.
• Never remove the seat rails completely. Such jobs should only be carried out by a qualified workshop.
• If your seat rails are damaged, have them checked, and If necessary replaced, by a qualified workshop.
CD
If seats are moved when the seat rails are soiled, the seat rails and the seat feet could be damaged. t"""""T'n First read and observe the introductory l..--bll information and safety warnings & on page 133.
The fastening rings in the seat rails ::.Fig. 108 may be loaded with a maximum load rating of 250 daN1l ::.&.
A wARNING
Incorrect use of fastening rings can cause se-vere or fatal accidents.
• Always use suitable and undamaged se-curing straps. ..,.

Refrigerator box
Gas system
Water supply
Water disposal
256 I Before the journey
Connected load: 22 watts
Voltage: 12 volt
Connected load: max. 54 watts
Temperature: adjustable
Refrigerator box capacity: 42 litres
Gas bottle GAZ, type 907, with pressure regulator (30 mbar) and bottle safety valve
Bottle capacity: 2.8 kg
Operating pressure: 30 mbar
Gas consumption per flame: max. 140 glh
Fresh water tank with immersed electric pump, wa-ter level sensor and drain valve under the vehicle.
Fresh water tank capacity: approx. 30 litres
Connected load: 15 watts
waste water tank with water level sensor and a drain valve under the vehicle.
waste water tank capacity: approx. 30 litres

Volkswagen recommends that Front Assist is switched on at all times. Exceptions =>page 310, Temporarily switch off the front scan system (Front Assist) in the following situations.
Activating and deactivating the front scan system
The front scan system can be activated and deacti-vated using the Front Assist option in the As-sistant submenu of the Settings menu. A tick indicates that a driver assist system is switched on.
The advance warning and distance warning are deactivated as well when the front scan system is deactivated.
If the front scan system is deactivated, a confirma-tory symbol is shown in the instrument cluster dis-play =>page 308
Activating and deactivating the advanced warning
The advance warning can be activated and deacti-vated using the Front Assist option in the As-sistant submenu of the Settings menu.
Activating or deactivating the distance warning
Depending on the vehicle equipment, the distance warning can be activated and deactivated using the Front Assist option in the Assistant sub-menu of the Settings menu.
Volkswagen recommends that the distance warn-ing is switched on at all times. Temporarily switch off the front scan system (Front Assist) in the
following situations
r-T'n First read and observe the introductory l-J,::JJ information and safety warnings & on page 307.
The area monitoring system (Front Assist) should be switched off in the following situations due to system limitations => &:
• If the vehicle is being towed.
• If the vehicle is on a rolling road test bed.
• If the vehide is utilised in a capacity beyond us-age on public roads, e.g. off-road or racing.
• If the radar sensor is faulty.
310 I While drivtng
• On external force on the radar sensor, e.g. after a rear-end collision.
• In the event of multiple unwanted interventions.
• If the radar sensor is covered temporarily by any auxiliary equipment, e.g. auxiliary headlights.
• If the vehicle is being loaded onto a truck, car ferry or motorail train.
A WARNING
Failure to switch off Front Assist in the situa-tions mentioned can cause accidents and se-rious Injuries.

Capacities
r--('n First read and observe the introductory L-W.I information and safety warnings & on page 340.
Checks when filling the tank
r--r'n First read and observe the introductory L-W.I information and safety warnings & on page 340.
Checklist
Never carry out any work on the engine or in the engine compartment if you are not familiar with the necessary procedures and the general safety re-quirements or if the correct operating equipment, fluids and unsuitable tools are not available 350, Preparation for working in the engine compartment! The work should be carried out by a qualified workshop if you are uncertain. Please en-sure that the following are checked regular1y, pref-erably every time you fill the tank:
..( Windscreen washer fluid level 116
..( Engine oil level 353
Fuel
c:QJ Introduction
This chapter contains information on the following subjects:
Petrol
Diesel ...
344 345
Different engines require different fuels. The facto-ry-fitted sticker on the inside of the tank flap indi-cates the fuel type that is required for your particu-lar vehicle.
Volkswagen Commercial Vehicles recommends us-ing fuels with a low sulphur content or which are sulphur-free in order to reduce fuel consumption and prevent damage to the engine.
If the engine is not running smoothly or begins to judder, this can indicate poor or inadequate fuel quality, e.g. water in the fuel. If these symptoms appear, reduce the vehicle speed immediately and drive to the nearest qualified workshop at medium engine speeds, avoiding high engine loading. If these symptoms occur immediately after the vehi-
Fuel tank capacity
Approx. 80.0 I,
..( Engine coolant level 358
..( Brake fluid level 269
..( Tyre pressure 367
..( Vehicle lighting necessary for traffic safety:
-Turn signals
-Side lights, dipped beam headlights and main beam headlights
-Tail light cluster
-Brake lights
-Rear fog light 1 08
Information on changing bulbs 432.
cle has been refuelled, switch the engine off as soon as it is safe to do so and seek expert assis-tance. This can help to prevent further damage.
Additional information and warnings:
• Filling the tank 340
• Engine management system and exhaust puri-fication system 407
• Service schedule
A WARNING
Incorrect handling of fuel can cause explo-sions, fire, serious burns and other injuries.
• Fuel is highly explosive and inflammable.
• Never handle fuel near open flames, sparks or glowing matter (e.g. cigarettes).
• Keep naked flames, hot parts and sparks at a safe distance.
At the filling station 1343

be repaired by a qualified workshop. Volkswagen Commercial Vehides recommends using a Volks-wagen Commercial Vehicles dealership for this purpose => &.
Rims with bolted-on trims
Rims may have removable trims that are attached to the rim with self-locking bolts. Damaged trims may only be repaired by a qualified workshop. Volkswagen Commercial Vehicles recommends us-ing a Volkswagen Commercial Vehicles dealership for this purpose => &.
Rim identification
In some countries, new rims are legally required to contain certain specifications on them. The follow-ing information may appear on the rims (varying from region to region):
• Seal of conformity
• Rim size
• Name of manufacturer or brand name
• Date manufactured (month/year)
• Country of origin
• Production number
New wheels and tyres
r--f'n First read and observe the introductory L-Wl information and safety warnings & on page 367.
New tyres
• Drive particularly carefully for the first 600 km with new tyres as the tyres have to be run in. Tyres that have not been run in have reduced grip=>& and braking effect => &.
• All four wheels must be fitted with radial tyres of the same type, size (rolling circumference) and the same tread.
• The tread depth of new tyres may vary, accord-ing to the type and make of tyre and the tread pat-tern.
370 I Clcanmg and maintenance
• Raw materials batch number
• Product code
A WARNING
The use of unsuitable or damaged rims can impair vehicle safety and cause accidents and serious injury.
• Only use rims that have been approved for the vehicle.
• Check the rims regularly for damage and replace as necessary.
A WARNING
Incorrect loosening and tightening of the bolts on rims with bolted-on rings can cause accidents and serious Injury.
• Never remove the bolts on rims with bot-ted-on rings.
• All work on rims with bolted-on rings must be carried out by a qualified workshop. Volks-wagen Commercial Vehicles recommends us-ing a Volkswagen Commercial Vehicles deal-ership for this purpose.
Replacing tyres
• Tyres should be replaced at least in pairs and not individually (i.e. both front tyres or both rear tyres together) => &.
• Old tyres should only be replaced by tyres that have been approved by Volkswagen Commercial Vehicles for the vehicle type. Make sure that the tyres used are correct in respect of size, diameter. load-carrying capacity and maximum speed.
• Never use tyres with an effective size that is larger than tyres approved by Volkswagen Com-mercial Vehicles. Larger wheels could rub against the body or other parts of the vehide.
Additional information for vehicles with tyre monitoring system
For vehides with a tyre monitoring system, the sys-tem will have to be "re-synchronised" after any wheel changes, regardless of whether the wheel in question is being fitted in the same or in a different position =>page 318.
Further information about the tyre monitoring sys-tem, how it functions and what you must know
=>page 318. Jl>

=>Fig. 284 Tyre lettering (example) I Meaning
JHCO CHWS 2213 Tyre identification number (TINa)-may only be on the inner side of the wheel) and date of manufacture:
® JHCO Identifier of producing plant and specifications of CHWS the tyre manufacturer on size and characteristics
2213 Manufacture date: 22nd week in 2013.
Information for the end user concernmg comparat1ve values for spec1fied bas1c tyres (standardised test procedure) =>page 404·
TREADWEAR 280 Relative life expectancy for the tyre, with reference to a US-specific standard test. Tyres with the specification 280 are used up at a rate of 2.8 times more slowly than standard tyres
@ which have a treadwear value of 100. The performance of tyres is determined by how they are used and can notably de-viate from norm values due to driving style, maintenance, road surface and climatic conditions.
TRACTION AA Wet braking response of the tyre (AA, A, B or C). This is tes-led under controlled conditions on certified testing routes.
® Tyres marked C have a low traction performance. The traction value assigned to the tyres are based on linear traction tests and do not include speed, lateral stability, or aquaplaning and traction under high load.
TEMPERATURE A Temperature stability of the tyre at higher test speeds (A, B or C). A and B tyres exceed legal requirements. The tempera-tu re evaluation is based on tyres with correct pressure and
® does not allow for excess pressure. Excessive speed, incor-reel pressure or excess pressure can cause heat build-up or tyre damage. This applies to one or a combination of these factors.
0 88 H Load capacity index ::.page 377 and speed index ::.page 377.
® Rotation and arrow Denotes direction of rotation ::.page 377.
OR: outside Denotes outside of tyres ::.page 377.
® MAX INFLATION 350 KPA US limitation for the maximum air pressure. (51 psi /3.51 bar)
® M+S or M/S or & Denotes winter tyres (mud and snow tyres) ::.page 378. Studded snow tyres are labelled with an E after the S.
® TWI Indicates the position of the tread wear indicator ::.page 372.
@ Brand name. logo Manufacturer.
@ Made in Germany Country of manufacture.
@> @ Country-specific denotation for China (China Compulsory Certification).
® :r 023 Country-specific denotation for Brazil.
E4 e4 0200477-b Certification of conformity with international regulations. The next number is the code number of the country that granted
® approval. Approved tyres which comply with ECE regulations are denoted with E. tyres which comply with EC regulations are denoted with e. This is followed by the number of the type approval certificate.
@ RADIAL TUBELESS Tubeless radial tyres.
376 I Cleaning and maintenance

284 Tyre lettering (example) Meaning
P 195 /65 R 15 XL Size designation: p Identification for passenger vehicle.
195 Tyre width from wall to wall in mm.
@ 65 HeighUwidth ratio in %.
R Tyre construction: radial.
15 Rim diameter in inches.
XL Heavy-duty tyres (reinforced).
@ MAX LOAD 615 KG US load data for the maximum load per wheel. (1235 LBS)
SIDEWALL 1 PLY RAYON Data on the tyre carcass components: 1 layer of rayon (artificial silk).
® TREAD 4 PLIES Data on the tread surface components: 1 RAYON+ 2 STEEL+ In the example there are 4 layers under the tread surface: 1 NYLON 1 layer of rayon (artificial silk), 2 steel belt layers and 1 nylon layer.
•I The TIN is the tyre serial number.
Tyre lettering can also be found inside the tyre. Certain labels may only be found on one side of the tyre, e.g. tyre identification number and manu-facturing date.
Any further numbers and letters are Internal co-des used by the tyre manufacturer or country-specific denotations.
Tyres with directional tread pattern
Tyres with directional tread pattern have been de-veloped to roll in one direction only. An arrow on the tyre sidewall indicates the direction of rotation on tyres with directional tread. The direction of ro-tation must be adhered to. This guarantees opti-mum grip and helps to avoid aquaplaning, exces-sive noise and wear.
If, however, the tyre is fitted in the opposite direc-tion to the tread pattern, you must take more care when driving as the tyre is now no longer being used according to its designation. This is particu-larly important on wet roads. The tyres must be re-placed as quickly as possible or be fitted with the tread in the correct direction.
Asymmetrical tyres
Asymmetrical tyres take into account the differing behaviour of the inner and outer areas of the tread pattern. The sidewalls of asymmetrical tyres are marked to indicate "inside" or "outside". Maintain the correct tyre positioning on the wheel rim. This guarantees optimum grip and helps to avoid aqua-planing, excessive noise and wear.
If, however. the tyre is fitted in the opposite direc-tion to the tread pattern, you must take more care when driving as the tyre is now no longer being used according to its designation. This is particu-
larly important on wet roads. The tyres must be re-placed as quickly as possible or be fitted with the tread in the correct direction.
Tyre load
The load capacity index indicates how many kilo· grams can be loaded onto an individual tyre (tyre load).
Examples:
100 800 kg
101 825 kg
102 850 kg
103 875 kg
104 900 kg
105 925 kg
106 950 kg
107 975 kg
108 1,000 kg
109 1,030 kg
110 1,060 kg
Speed index
The speed index indicates the maximum permitted speed that may be driven when particular wheels are fitted.
p max. 150 km/h (93 mph) Q max. 160 km/h (99 mph)
R max. 170 km/h (106 mph)
s max. 180 km/h (112 mph)
T max. 190 km/h (118 mph)
u max. 200 km/h (125 mph)
H max. 210 km/h (130 mph)
V max. 240 km/h (149 mph)
Wheels and tyres I 377

Vehicle lifting points
Fig. 287 Lifting points at front for the lifting plat-form or vehicle jack.
First read and observe the introductory l.-J,::..U information and safety warnings & on page 394.
The vehicle may only be lifted at the points shown in the illustrations =>Fig. 287 and =>Fig. 288. If the vehicle is not raised on the lifting points shown, the vehicle could be damaged => &.
Lifting platforms with fluid filled cushions (receiving platforms) may not be used for lifting the vehicle.
There are many precautions that have to be fol-lowed when lifting a vehide on a workshop hoist or floor jack. Do not try to lift a vehicle on a lifting plat-form or vehicle jack unless you have the training, knowledge and experience to be able to do so safely.
Using the jack to lift the vehicle =>page 423.
A WARNING
Lifting your vehicle incorrectly with a lifting platform or vehicle jack can cause accidents and serious personal injury:
• Always read and heed the operating in-structions from the lifting platform or vehicle jack manufacturer and any legal regulations before lifting the vehicle.
• All occupants should leave the vehicle be-fore it is lifted.
• The vehicle should only be lifted at the points indicated In the illustrations =>Fig. 287 and =>Fig. 288. If the vehicle is not lifted at
Fig. 288 Lifting points at rear for lhe lifting plat-form or vehicle jack.
A WARNING_(Contlnued)
the points shown, it could fall off the lifting platform when work is being carried out, e.g. when the engine or gearbox is removed.
• The vehicle jacking points must be placed on the centre of the vehicle lift support surfa-ces, with as much surface contact between the vehicle and the support surfaces as pos-sible.
• Never start the engine when the vehicle is raised. The vibration of the engine could cause the vehicle to fall off the lifting point.
• If work has to be carried out underneath the lifted vehicle, secure the vehicle with suit-able jack stands with a sufficient load-bear-ing capacity.
• Never climb up the lifting platform.
• Always check that the vehicle is not heavi-er than the lifting capacity of the lifting plat-form.
CD
• Never lift the vehicle by the engine oil sump, the gearbox or the front or rear axle.
• To prevent damage to the underside of the vehicle when lifting, rubber pads must be used. Ensure that the lifting platform arms are able to move freely.
• The lifting platform arms must not be al-lowed to come Into contact with the sills or any other part of the vehicle. Vehicle care and maintenance 1401

Technical data
Technical data
Vehicle data
COJ Introduction
This chapter contains information on the following subjects:
Vehicle identification data . . . . . . . . . . . . . . . . . 451
Dimensions ........................... . 452
Unless otherwise specified, the technical data of the basic model apply. The values quoted here may differ if additional equipment is fitted, for differ-ent models, for special vehicles or if country-specif-ic equipment is fitted. All data in the official vehicle documents take precedence over these data.
Engine
The vehicle data sticker and the official vehicle documents show which engine is installed in your vehicle.
Weight
The values for the kerb weight in the following ta-bles apply for the road-ready vehicle with driver (75 kg), service fluids including fuel tank carrying 90% of its capacity and, if applicable, toolkit and spare tyre =>&.Additional equipment and retrofit-ted accessories increase the stated kerb weight and reduce the maximum permitted load accord-ingly.
The load comprises the weights of the following:
• Passengers
• Allluggage
• Roof load including the mounts or roof bars and the load carrier system
• Drawbar load when towing a trailer
Performance figures
The performance figures were measured without equipment which may influence performance, such as a roof carrier or mud flaps.
Gross combination weight rating
The gross combination weight ratings listed are on-ly applicable for altitudes up to 1 ,000 m above sea level. The maximum weight of the car and trailer must be reduced by approximately 10% for every further 1 ,000 m in altitude.
450 I Tcchn1cal data
Descriptions of the tables
Gearbox abbreviations: MG = manual gearbox, DSG® = dual clutch gearbox DSG®.
Additional information and warnings:
• Transporting =:o page 125
• Driving with respect for the environment =:.page 278
• Fuel =:.page 343
• Engine oil =:o page 353
• Engine coolant =:o page 358
• Wheels and tyres =>page 367
• Consumer information =>page 404
,A WARNING
Exceeding the maximum permissible weights, payload, dimensions, vehicle speed and axle weight rating could cause damage to the vehicle, accidents and serious Injuries.
• Do not exceed the permitted weights, loads, dimensions and maximum speeds.
• The actual axle loads must never exceed the maximum permissible axle loads.
• The payload and the distribution of the load In the vehicle have an effect on the driv-ing response and braking distance of the ve-hicle. Adjust your speed accordingly.
,A WARNING
Accidents and severe injuries can occur if the maximum permitted gross combination weight Is exceeded.
• Never exceed the specified gross combi-nation weight rating.
The payload should be distributed as evenly as possible in the vehicle. When transporting heavy objects in the luggage compartment, they should be placed either in front of or over the rear axle in order to minimise the effect on the vehicle's handling.

Diesel engines
62 kW, 4-cylinder TDI®, emission standard EU51l
Power output 62 kW at 3,500 rpm
Engine code CAAA
Capacity 1,968 ccm
Injection technology TO I®
Maximum torque 250 Nm at 1 ,250 -2,500 rpm
Gearbox MGS
Maximum speed km/h 146a)
Kerb weight kg 1,946-2,530
Gross vehicle weight rating I kg 3,000 I 3,080
Gross axle weight rat-kg 1,610 ing, front
Gross axle weight rat-kg 1,515-1,575 ing, rear
Trailer load, braked kg 2,200 gradients up to 12%
Trailer without brakes kg 750
Maximum permitted gross combination kg 4,800 weight
•l Maximum speed is reached 1n 5th gear. 62 kW, 4-cylinder TDI®, emission standard EU6
Power output 62 kW at 2,750-3,250 rpm
Engine code CXGA
Capacity 1,968 ccm
Injection technology TDI®
Maximum torque 220 Nm at 1,250-2,500 rpm
Gearbox MGS
Normal roof km/h 146a) Maximum speed Pop-up roof km/h 143a)
Multivan, Busi-kg 1,946-2,530 Kerb weight ne ss
California kg 2,274-2,557
Gross vehicle weight rating kg 3,000 /3,080
Gross axle weight rat-Multivan, Busi-kg 1,610 ne ss ing, front California kg 1,550
Gross axle weight rat-Multivan, Busi-kg 1,515-1,575 ne ss ing, rear California kg 1,550
11 The emissions class of this engine can also be EU3 or EU4 in some regions.
Technical data 455