service VOLVO 240 1990 Owner's Manual

Volvo 1990 240 Model
pg. 70 Manual transmission


Manual transmission with overdrive, M47 II

Capacity: 1.6 US qts 1.5 liters.
Fluid type: Automatic Transmission Fluid Type F
Replace: at 600-1,200 mile (1,000-2,000 km) service only.

The oil level should be up to the level/filler plug.
When replacing transmission oil, drain the oil immediately after driving\
, while it is still hot, by
removing the drain plug.
Warning: Use care to prevent possible burning from hot transmission
oil.
pg. 71 Automatic transmission
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Volvo 1990 240 Model
WARNING! The oil may be very
hot!

Do not use rags which can leave lint on the dipstick.
The transmission is topped up via the dipstick tube.
The space between the MIN and MAX marks on the dipstick corresponds to 0\
.5 US qts (0.5 liter). Do
not fill the transmission with too much oil, since this can result in oi\
l being ejected from the
transmission.
Too little oil, on the other hand, can negatively affect transmission op\
eration, particularly in very cold
weather.
pg. 72 Rear axle oil, Power steering fluid, Brake fluid


Rear axle oil

Capacity: 1030 1.4 US qts 1.3 liters
1031 1.7 US qts 1.6 1iters
Oil type: API GL-5 (MIL-L-2105 B or C) or Volvo Rear Axle Oil 1161329 \

Viscosity: SAE 90 or 80W / 90
Replace: at 600 - 1,200 mile (1,000 - 2,000 km) service only

The oil level should be up to the filler plug (A).
Drain rear axle oil through drain plug (B).
When the temperature is consistently below 15°F (-10°C), use API\
GL-5 SAE 80/90W oil.
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Volvo 1990 240 Model
The floor mats should be vacuumed or brushed clean regularly, especially\
during the winter when they
should be taken out for drying.
Spots on textile mats can be removed with a mild detergent.

Anti-rust treatment

Your Volvo has been rust protected at the factory. On external surfaces \
a heavy coat of wear resistant
material has been used, while on the internal surfaces a lighter rust in\
hibitor is used.
The rust protection should be inspected regularly by your authorized Vol\
vo dealer. Consult the Volvo
Protection Limited Warranty found in your Warranty Information Booklet f\
or additional terms and
conditions.

For further information, see section titled "What causes rust" or see yo\
ur Volvo dealer. pg. 88 Paint touch-up
Paint touch-up

Paint damage requires immediate attention to avoid rusting. Make it a ha\
bit to check the finish regularly,
for instance when washing the car. Touch-up if necessary.

Paint repairs require special equipment and skill. Contact your Volvo de\
aler for any extensive damages.

Minor scratches can be repaired by using Volvo touch-up paint.
Note: When ordering touch-up paint from your Volvo dealer, use the paint\
code indicated on the
service label. The label is located on the wheel housing in the engine c\
ompartment.

Minor stone chips and scratches

Material:
Primer-can
Paint-can or touch-up bottle
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Volvo 1990 240 Model

During the winter, multigrade oil 10W-30 should be used in the engine. \
The viscosity of the engine oil is important. Oil with low viscosity (t\
hinner oil) improves cold-weather
starting as well as decreasing fuel consumption while the engine is warm\
ing up. To avoid difficult cold
start conditions (during extreme winter weather), use of 5W-30 oil, pa\
rticularly the synthetic type, is
recommended.
Be sure to use good quality oil but do not use this cold-weather oil for\
hard driving or in warm weather.
See section "Engine oil" for more information.

Electrical system

The electrical system is subject to greater stresses during the winter. \
Lighting and starter motor are used
more often. The battery capacity is reduced at low air temperature. The \
state of charge must be checked
more frequently, and if necessary the battery should be recharged. The b\
attery can freeze if the state of
charge is too low.

Windshield washers

Anti-freeze washer fluid should also be added to the washer fluid contai\
ner for the windshield and rear
window (tailgate, wagon model) washer.
This is particularly important during the winter because the windshield \
frequently becomes dirty and is
often splashed with water which freezes rapidly. This may necessitate th\
e frequent use of the windshield
washer and wipers. Your Volvo dealer can supply you with suitable anti-f\
reeze for this purpose. Suitable
mixtures of anti-freeze and water are:
Down to +14 ° F (-10 ° C) 1 part anti-freeze 4 parts water.
Down to + 7 ° F (-14 ° C) 1 part anti-freeze 3 parts water.
Down to 0 ° F (-18 ° C) 1 part anti-freeze 2 parts water.
Down to -18 ° F (-28 ° C) 1 part anti-freeze 1 part water.
Use Volvo Teflon lock spray or grease in the locks. They can be purchase\
d from your Volvo dealer
Note: Avoid the use of de-icing sprays as they can cause damage to the
locks.
pg. 92 Service diagnosis
The diagnoses outlined below are intended to serve only as a guide to lo\
cate and temporarily correct
minor faults. Causes of unsatisfactory performance should be investigate\
d and corrected by your Volvo
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Volvo 1990 240 Model
dealer.

Condition: Starter fails to operate (or operates very slowly)
Possible cause Correction
Weak battery or dead cell. With the starting (ignition) switch in the "Driving"
or "On" position, check to see if the warning lights
on the dashboard come on and if they stay on when
the starter is engaged. If the lights do not come on or
if they go off when the starter is engaged, the battery
is discharged or see below.
Loose or corroded battery cable terminals. Check battery terminals and clamps. Clean or
replace if necessary. Check that the starter cable is
secure at its terminals.
The ground strap, which connects the battery
negative (-) terminal to the engine, should also be
checked for corrosion or looseness.
Open circuit between starting (ignition) switch
and starting (ignition) switch terminal on
starter. The circuit is closed if a clicking sound is heard
from the starter when it is engaged. If no clicking
sound is heard, check that the blue wire at the starter
is secure. If still no clicking sound is heard, the
starting (ignition) switch or the wire is defective.
Starter motor defective. If the above checks have been performed, and no
fault is evident, the starter may be defective. NOTE:
In this case the headlight intensity will not dim when
the starter is engaged.
pg. 93 Service diagnosis
Condition: Starter motor operates but engine does not start

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Volvo 1990 240 Model
Possible cause Correction
Intake system leaking. Check vacuum hose connections at manifold and
auxiliary air valve.
No fuel reaching engine. Check for fuel in the tank.

Check fuse No 4.
No spark Check that the high tension lead from the coil to the
distributor cap is connected and that the wires to the
distributor and coil are connected.

Check the fuse for the engine control system. The fuse
is located in the engine compartment on the left wheel
housing by the ignition coil.
Spark plugs, high tension leads or distributor
cap wet or defective. Clean the parts with a dry cloth or spray with a moisture
remover. Replace defective or worn parts.

If no fault is found following the above steps, contact
your Volvo dealer.
pg. 94 Service diagnosis
Condition: Erratic idle (misfiring)
Possible cause Correction
Intake system leaking. Check hose connections.
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Volvo 1990 240 Model
Spark plugs, high tension leads or distributor
cap worn (defective) Clean distributor cap and leads, check the cap for
cracks. Replace defective or worn parts.
Worn spark plugs. Remove. Clean or replace spark plugs.
Condition: Engine stalls at irregular intervals
Possible cause Correction
Defective wires. Check wire terminals at: fuel pump, fuse No. 5 and 7, coil, distributor,\
ignition
switch and relays.
Intake system
leaking. Check vacuum hose connections at manifold and auxiliary air valve.
Fuel filter clogged. Clean fuel tank filter and replace line fuel filter.
pg. 95 Service diagnosis
Condition: Excessive fuel consumption
Possible cause Correction
Fuel lines
leaking. Check
tightness.
Spark plugs
worn. Replace plugs.
Condition: Misfiring at highway driving speed

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Volvo 1990 240 Model
Turning circle (between curbs) 32.2' (9.8 m) 32.2' (9.8 m)
Curb weight (depending on type) 2934-3009 lbs (1331-1365
kg) 3073-3115 lbs (1394-1413
kg)
Gross vehicle weight (GVW) 4030 lbs (1830 kg) 4300 lbs (1950 kg)
Capacity weight 948 lbs (430 kg) 1080 lbs (490 kg)
Permissible axle weight, front
rear 1885 lbs (855 kg)
2180 lbs (990 kg) 1885 lbs (855 kg)
2600 lbs (1180 kg)
Max. trailer weight (trailer equipped
with service brakes) 3300 lbs (1500 kg)
3300 lbs (1500 kg)
Max. hitch load 200 lbs (90 kg) 200 lbs (90 kg)
Cargo Space Wagon models
Length with rear seat up 44.5" (113 cm)
Length with rear seat down 74.0" (188 cm)
Maximum width 53.1" (135 cm)
Height 32.9" (84 cm)
Volume with rear seat up 41 cu. ft. (1.2 m3)
Volume with rear seat down 76 cu. ft. (2.151
m3)
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Volvo 1990 240 Model
See Consumer Information Booklet for complete tire pressure information.\

Sample Tire Pressure Label

pg. 104 Volvo Service Manuals
Service Manuals for your Volvo are available for purchase. These are the\
same used by competent
Volvo technicians. Each major system in the car is covered by an individ\
ual Manual. These are grouped
into ten sections and placed into a binder system. (Note that manuals a\
nd binders may be obtained
separately or in preassembled sets.)

Major sections within the binder system include: 0-General Information; \
1-Service and Maintenance; 2-
Engine; 3-Electrical System and Instruments; 4-Power Transmission; 5-Bra\
kes; 6-Suspension and
Steering; 7-Frame, Springs, Dampers and Wheels; 8-Body; 9-Accessories an\
d Other Equipment.

A Service Manual Brochure/Order Form was placed in the car prior to deli\
very from the dealer to you.
Complete ordering information is provided.

Please note that these manuals may be offered for sale by your Volvo dea\
ler. Prices charged by the
dealer can vary from those listed in the brochure (according to Federal\
law).

Additional copies of the Brochure/Order Form may be obtained from your V\
olvo dealer, or by mail
directly from:

Volvo Cars of North America
Rockleigh Industrial Park
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Volvo 1990 240 Model
Rockleigh, New Jersey 07647

Attention: Volvo Service Literature

Note that the above pertains to vehicles sold in the U.S.A. only. Canadi\
an owners should contact their
authorized Volvo dealer to obtain Service Manuals.


Volvo supports Voluntary Mechanic Certification by the N.I.A.S.E. Certif\
ied mechanics have
demonstrated a high degree of competence in specific areas.
Besides passing exams each mechanic must also have worked in the field f\
or two or more years before a
certificate is issued.
These professional mechanics are fully able to analyze vehicle problems \
and perform the necessary
service procedures to keep your Volvo at peak operating condition.
Note! The above pertains to USA only. pg. 105 Road assistance

Your new Volvo comes with a three year road assistance program known as \
ON-CALL. Additional
information, features, and benefits are described in a separate informat\
ion package in your glove
compartment. When refueling always check:
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