towing VOLVO 240 1990 Owners Manual

Volvo 1990 240 Model
You should be familiar with the information in the first two chapters be\
fore you operate the car.
Information contained in the balance of the manual is extremely useful a\
nd should be studied shortly
after operating the vehicle for the first time. The manual is structured\
so that it can be used for reference.
It should thus be kept in the car for ready access.

All information, illustrations and specifications contained in this manu\
al are based on the latest product
information available at the time of publication. Volvo reserves the rig\
ht to make model changes at any
time, or to change specifications or design, without notice and without \
incurring obligation.

Introduction to the manual 2
Before you drive 7
This section provides a detailed description of the vehicle's instrument\
s and controls.
Operating the car 41
This section contains items such as starting the engine, operating gear \
selector, towing trailers.
Service and maintenance 53
An investment which will pay dividends in the form of improved reliabili\
ty, durability, and resale value.
Specifications 97
All specifications are subject to change without notice. Consult your Vo\
lvo dealer for information.
Should you require more detailed information please contact your Volvo d\
ealer. pg. 2 This manual deals with the operation and care of your Volvo
Welcome to the world-wide family of Volvo owners. We trust that you will\
enjoy many years of safe
driving in your Volvo, an automobile designed with your safety and comfo\
rt in mind. To ensure your
satisfaction with this vehicle, we encourage you to familiarize yourself\
with the equipment descriptions,
operating instructions, and maintenance requirements/recommendations in \
this manual. We also urge
you and your passengers to wear seat belts at all times in this (or any\
other) automobile. And of course,
please do not operate a vehicle if you may be affected by alcohol, medic\
ation, or any impairment that
could hinder your ability to drive.

Your Volvo is designed to meet all applicable safety and emission standa\
rds, as evidenced by the
certification labels attached to the door opening sheet metal and on the\
left wheel housing in the engine
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pg. 41 Operating the car
42Service inspection
42Break-in period
43Driving economy, shift indicator light
44Starting the engine
45Manual transmission
46Automatic transmission
48Emergency towing
49Towing information
50Trailer hauling
51Automatic transmission, brake system
52Catalytic converter
pg. 42 Break-in period, Service inspection
A new car should be broken-in!

Manual transmission

During the break-in period do not exceed the following speeds*:
First 600 miles (1,000 km)
1st gear 20
mph
(30 km/h)
2nd
gear 30
mph
(50 km/h)
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l Avoid using automatic transmission kick-down feature unless necessary.

Other factors which decrease gas mileage are:
l Worn or dirty spark plugs
l Incorrect spark plug gap
l Dirty air filter
l Incorrect valve clearance
l Incorrect idle speed
l Dirty engine oil and clogged oil filter
l Dragging brakes
l Incorrect front end alignment
l Low tire pressure

Shift indicator light

(manual transmission models only)

The Volvo shift indicator light (S.I.L.) is a device designed to help \
you get even better gas mileage from
your Volvo car. Studies have shown that the best fuel economy is obtaine\
d by shifting gears at low
engine rpm and high relative engine load. The Volvo S.I.L. is calibrated\
to show you when to shift for
improved mileage without sacrificing smooth acceleration .

Use of the S.I.L. is simple. Shift to next higher gear as soon as the li\
ght comes on. You may find after
using the S.I.L. for some time that your natural shifting rhythm will ad\
apt to the S.I.L.'s suggestion.
Some drivers may even shift before the light comes on.
Obviously, there will be times when you need to shift later than the lig\
ht would indicate (for example,
when climbing hills or trailer towing). Using the light regularly, howe\
ver, should result in a mileage
improvement of six percent or more, depending on how you normally drive.\


Programming instructions for shift indicator

If the current supply to the control unit is cut (battery disconnected)\
, the control unit will have to be re-
programmed as the control unit memory will be erased.
Drive the car in each gear (first gear not necessary) for approximatel\
y 8 seconds.
The gear change indicator light will flicker once (0.5 seconds), as ea\
ch gear is programmed.
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Volvo 1990 240 Model
Button on gear selector knob and indicator light
symbol.
Disengaging 4th gear

The transmission will engage 4th gear automatically after upshifting thr\
ough first, second and third gears
unless the disengagement button on the side of the gear knob is pushed. \

When the button is pushed to disengage 4th gear, the transmission operat\
es as a 3-speed unit. If the
button is pushed while 4th gear is engaged, then a downshift to 3rd gear\
will occur. The transmission,
then, cannot upshift to 4th gear until the button is pushed again. As a \
reminder, when 4th gear is
disengaged, the indicator light (
) in the instrument panel is illuminated.
Be aware that, if 4th gear is disengaged (reminder light illuminated) \
when the engine is switched off, the
transmission will revert automatically to 4-speed operation (reminder l\
ight not illuminated) when the
engine is restarted.

Disengage 4th gear (reminder light illuminated) when:
* towing a trailer
* driving on hilly roads where precise speed control is desired.

Kick-down

Automatic down-shift to a lower gear is achieved by depressing the throt\
tle pedal fully and briskly.
An up-shift will be achieved when approaching the top speed for a partic\
ular gear or by releasing the
throttle pedal slightly.
Kick-down can be used for maximum acceleration or when passing at highwa\
y speeds.

Starting and stopping a car equipped with automatic transmission
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1. Enter the car and check that the seat is adjusted properly. Make sure\
that the brake pedal can be
depressed completely. Move the seat closer if necessary.
2. Fasten the seat belt.
3. Apply the parking brake if not already set. Depress the brake pedal w\
ith your right foot.
4. Place the gear selector in Park (or neutral).
5. Without touching the accelerator pedal, turn the ignition key to the \
starting position. Release the key
as soon as the engine starts.
6. Select the desired gear. There is a slight delay before the gear enga\
ges which is most notable when
selecting Reverse. Do not accelerate until you have felt the gear engage\
!
Note: Too-rapid acceleration immediately after selecting a gear will cau\
se harsh engagement and
premature transmission wear.

7. Release parking brake, then foot brake, and accelerate. To stop the c\
ar release the accelerator and
apply the brakes with your right foot.

It is not necessary to move the gear selector as the transmission will d\
ownshift automatically.
When idling for extended periods of time, select position N to prevent u\
nnecessary heating of the
transmission.
WARNING! Always place gear selector in Park and apply parking brake befo\
re leaving vehicle. Never
leave car unattended with engine running.
pg. 48 Emergency towing (pulling)

Front eyelet Rear eyelet
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Precautionary steps to observe when towing

Please check with state and local authorities before attempting this typ\
e of towing as vehicles being
towed are subject to regulations regarding maximum towing speed, length \
and type of towing device,
lighting, etc.
l Steering must be unlocked.
l Remember that power brake and power steering assists will not be availab\
le when engine is
inoperative. Pedal pressure required is 3 - 4 times above normal and gre\
ater steering effort must be
employed.
l Towing cars equipped with automatic transmission:
-- Gear selector in position N. Check transmission oil level (see secti\
on titled "Transmission oil").
-- Maximum speed: 20 mph (30 km/h).
-- Maximum distance with rear wheels on ground: 20 miles (30 km).

CAUTION!
Do not attempt to start the car by pushing or pulling as damage to catal\
ytic converter can
result.

Jump starting, see section titled "alternator, jump starting".
NOTE:
Refer lo the section regarding "On-
Call"
pg. 49 Tow-truck information
Only use wheel lift or flat bed equipment.
CAUTION:
Sling-type equipment applied at the font will damage radiator and air co\
nditioning lines. It is equally
important not to use sling-type equipment at the rear or apply lifting e\
quipment inside the rear wheels;
serious damage to the rear axle may result.


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pg. 50 Trailer hauling
When preparing for trailer hauling, observe the following:

l Use a trailer hitch which meets Federal Safety Standards for rear end co\
llisions (FMVSS 301 -75).
For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer h\
itch offered as a Genuine Volvo
Accessory.
l Maximum trailer weight recommended by Volvo is 3,300 lbs (1,500 kg). \
However, for cars with automatic transmission, an optional Volvo automat\
ic transmission oil cooler
must be installed when trailer weight exceeds 2,000 lbs (908 kgs). Wit\
h manual transmission, 5th gear
should not be used while towing. Observe legal requirements of the state\
in which the vehicles are
registered.

All Volvo models are equipped with energy absorbing shock mounted bumper\
s. Trailer hitch installation
should not interfere with the proper operation of the bumper system.

WARNING! Bumper-attached trailer hitches must not be used on Volvo's, no\
r should safety chains be
attached to the bumper.
Trailer hitches attaching to the vehicle rear axle must not be used.
WARNING! Never connect a trailer's hydraulic-brake system directly to th\
e vehicle brake system, nor
a trailer's lighting system directly to the vehicle lighting system. Con\
sult your nearest authorized
Volvo dealer for correct installation.

Trailer hauling does not normally present any particular problems, but t\
ake into consideration:
l Recommended hitch tongue load is 110 lbs (50 kgs) for trailer weights \
below 2,650 lbs (1,200 kgs)
and 143-154 lbs (65-70 kgs) for trailer weights above 2,650 lbs (1,20\
0 kgs). However, it must not
exceed 200 lbs (90 kgs).
l For trailer weights between 2,650-3,300 lbs (1,200-1,500 kgs) a top sp\
eed of 50 mph (80 km/h)
should never be exceeded.
l Engine and transmission are subject to increased loads. Therefore, engin\
e coolant temperature should
be closely watched when driving in hot climate or hilly terrain. Use low\
er gear and turn off air
conditioner if temperature gauge pointer enters the red range.
l Avoid overload and other abusive operation.
l Hauling a trailer affects handling, durability and economy.
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Volvo 1990 240 Model
l It is necessary to balance trailer brakes with the towing vehicle brakes\
to provide a safe stop (check
and observe State regulations).
l More frequent vehicle maintenance is required.
l Remove the ball and drawbar assembly when the hitch is not being used.
l Increase tire pressure to recommended full-load pressure. See section 'W\
heels and Tires."
Note: Refer to section entitled "Automatic transmission" for additional \
trailer hauling
tips.
Warning: Do not drive with trunk lid or tailgate
open!

Poisonous exhaust gases may enter via the open trunk lid or tailgate. (\
This is especially true for wagon
models.)
If the trunk lid or tailgate for any reason must be open, proceed as fol\
lows:
l Close the windows.
l Set the heating system controls for floor and defroster to max. and the \
blower to full speed (4). See
section titled "Heating and Ventilation".

Handling, roadholding

Vehicle load, tire design and inflation pressure are important for prope\
r handling. Therefore check that
the tires are inflated to the recommended pressure according to the vehi\
cle load.
Loads should be distributed so that capacity weight or maximum permissib\
le axle loads are not
exceeded.
It is recommended to use tires of the same make and dimensions on all fo\
ur wheels.

Warning: Do not mix radial ply and bias ply tires as this will adversely\
alter the vehicle handling
characteristics.

Roof rack

Permanent and removable roof racks are available from Volvo Accessories.\

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pg. 52 Catalytic Converter
Catalytic Converter Cautions


l Keep your engine properly tuned. Certain engine malfunctions, particular\
ly involving the electrical,
fuel or ignition systems, may cause unusually high converter temperature\
s. Do not continue to operate
your vehicle it you detect engine misfire, noticeable loss of power or o\
ther unusual operating conditions,
such as engine overheating or backfiring. A properly-tuned engine will h\
elp in avoiding malfunctions
that could damage the Catalytic Converter.

l Remember that tampering with or unauthorized modifications to the engine\
or the vehicle may be
illegal and can cause catalyst or exhaust system overheating. This inclu\
des:
-- Altering fuel injection settings or components.
-- Adjusting ignition timing beyond specified limits.
-- Altering emission system components or location or removing component\
s.
-- Use of leaded fuel.

WARNING: Do not park your car over combustible materials, such as grass \
or leaves, which can
come into contact with the hot exhaust system and cause such materials t\
o ignite under certain wind
and weather conditions.

l Excessive starter cranking (in excess of one continuous minute) with a\
n intermittently firing or
flooded engine, can cause catalyst or exhaust system overheating. This a\
lso applies to lengthy pushing or
towing of vehicle to start (manual transmissions only). Do not attempt\
to start a car with automatic
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transmission by pushing or towing .
CAUTION: Unleaded fuel is required for cars with catalytic converter. A \
label on the instrument panel
and rear fender, near the filler inlet, will remind owners and filling s\
tation attendants of this
requirement.
Important! It is unlawful to dispense leaded fuel into any vehicle label\
ed "unleaded gasoline only".




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