length VOLVO 700 1982 Service Owner's Guide

(
Bosch JF 12V 2 kW (0001362 ... )
Volvo PIN 1 257939
Direction of rotation (viewed towards pinion) .................... .
Output ..................................................... .
Test va lu es , mechanical
Armature end clearance ..................................... .
Carbon brush spring force .
.................................. .
Distance from pinion to ring gear ..
............................ .
Frictional torque, armature brake .............................. .
Pinion
idling torque ........................................ .. .
Backlash ...... ............................................. .
Pinion
modulus ............................................. .
Commutator, minimum diameter
.............................. .
Carbon brushes, min
length .................................. .
Max .
radial run-out, commutator and armature .................. .
Test v alues , e lec tric al
Unloaded starter motor, 11.5 V and max. 95 A .................. .
Starter motor
locked, 4.5 V and 700-880 A .................. ' .. .
Lowest cut-in
voltage, control solenoid ......................... .
Bosch EV 12V 2,2 kW (0001218 ... )
Volvo PIN 1 328392
Direction of rotation (viewed towards pinion) .................... . ,/ Output ..................................................... .
Test values , mechan ical
Armature end clearance ..................................... .
Distance from pinion to ring gear
.............................. .
Frictional torque, armature brake .............................. .
Pinion
idling torque .......................................... .
Backlash.. . . .. ,.,',.,." ..... " .. " ..... , ..... ,., .. ,., .. .. .
Pinion
modulus. , .... , . ... , . , ............... ........ , .... , .. .
Commutator, minimum diameter
.. , , .. , .. , ....... , .... , . , .. , .. .
Carbon brushes, min
length, , ........... , .... , .... , .... , .. , .. ,
Max. radial run-out, armature .. , .. , . . , , , .............. , . , .. , .. .
commutator
....... , ..... , .. , , .... , . , .. , .. .
Test va lu es , e lectr ica l
Unloaded starter motor, 10.5 V and max. 160 A ... , .... . , . , .. , .. .
Starter motor
locked, 3.0V and 720-950 A " ., ........... , ..... .
Lowest cut-in
voltage, control solenoid, , , , ....... , .. , .. , . , .. , .. ,
70019401960 Specifications
Section 3 Electrica l system
Clockwise
2 kW (2.7 hpj
0.01-0.3 mm
23-25 N
2.5-3 mm
0.44-0,74 Nm
0.27-0 .39 Nm
0.35-0.60 mm
2.12 mm
42,5 mm
8.5 mm
0,05 mm
(0.0004-0 .012 in)
(5,2-5.6 Ib)
(0.1-0 .12 in)
(3.9-6 .5 in Ib)
(2.4-3.4 in Ib)
(0.014-0.024 in)
(0.0835 in)
(1.67 in)
(0.33 in)
(0.002 in)
min 108 rls (6500 rpm)
OrIs and min 44 Nm
7.5V
Clockwise
2,2 kW (3.0 hpj
0.05-0.3 mm
2-3 mm
1.0-1.5 Nm
0,27-0.35 Nm
0 .3-0.6 mm
2,12 mm
28 ,9 mm
7.0 mm
0 .05 mm
0,01 mm
min
70 rls (4200 rpm)
OrIs and min 25 Nm
7.8V
0.0020-0.0118 in
0.079-0.118 in
8.8--13.2 in Ib
2.4-3.1 in Ib
0.0118--0.023 in
0.0835 in
1.139 in
0.276 in
0 .0019 in
0,0004 in
125
J

70019401960 Specifications
Section
3 Electrical system
HITACHI 12 V 1.4 kW 5114-232 A
(Volvo PIN 1 357373)
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 kW (1.9 hpj
Test values , mechanical
Armature axial clearance ..................................... .
Brush spring tension
........................................ .
Pinion modulus ... .......................................... .
Idle clearance .............................................. .
Minimum diameter of commutator
.................... ......... .
Minimum
length of brushes .......................... ......... .
Test values, electr ica l
Unloaded starter motor, 12 V and max. 60 A .................... .
Starter motor under
load: 10.3 V, 200 A ........................ .
Starter motor
locked: 6 V and max. 650 A ...................... .
Lowest cut-in
voltage, control solenoid ........ ... .............. .
HITACHI 12 V 2.0 kW 513-91
(Volvo PIN 1 328391)
Direction of rotation (viewed towards) .......................... .
Output ..................................................... .
Test values, mechanical
Armature end clearance ..................................... .
Brush spring force
.......................................... .
Pinion modulus ............................................. .
Pinion backlash ............................................. .
Commutator, min diameter ..
................................. .
Carbon brushes, min
length .................................. .
Test values, electr ical
Unloaded starter motor, 11 V & max 140 A ..................... .
Loaded starter motor, 8.8
V, 300 A. ............................ .
Locked starter motor, 3
V, max 880 A .......................... .
Minimum cut-in
voltage, control solenoid ....................... .
126
0 .03-0.1 mm (0.0012-0.0039 in)
13.7-17. 7 N (1.4-1.8 kp)
2.12 mm
0.3-1.5 mm (0.012 -0.060 in)
39 mm
(0.1536 in)
11 mm (0.433 in)
min. 117
rls (7000 rpm)
min 37
rls (2200 rpm) and min. 4.6 Nm
OrIs and min. 19 Nm
8V
Clockwise
2.0
kW (2.7 hpj
0.2-0.5 mm (0.0079-0.0197 in)
26.5-32.4 N (6.0-7.3 Ib)
2.12 mm (0.0835 in)
0.3-1.5 mm(0.0118-0.0591 in)
35
.5 mm (1.40 in)
9 mm
(0.35 in)
min 65
rls (3900 rpm)
min 25
rls (1 500 rpm) and min 8.3 Nm
OrIs & min 24.5 Nm
8V

740/940 1991
Fuse Fed
by Circuits
protected Fuse Fuse
num- rating num-
ber ber
1
Battery + Fuel pump 25 A 13 Relay, injection
system Ignition system
Lambda-sond preheating
(not B
230 FT) f-----2 Hazard flash
lights 25 A
Main beam flash (via
fuse 17 and 18)
Central locking f-----
( 3 Power seats (motors) 15 A (X-relay, main beam , not fused) 14
r----4 Brake lighi switch
15 A Bulb failure warning
- brake lights f-----15 P-shift lock, solenoid f-----5 Clock 15 A
Radio
Power antenna -Door warning lights 16
Courtesy lights Make-up mirror Glove compartment light Trunk light 17 f-----6 ECC,
heater fan 30 A
-
ECC, controll unit 18
7 30-busbar
Fog
lights (940) 30 A 19
(battery+ ) Rear fog lights or X-relay, main beam -20
8 Main relay, Power windows
(motors) 30 A
power and
heating,
21
seats
9
Ignition Fasten seat belt reminder 15 A
switch 15 I Turn indicators
Magnetic clutch, ECC comp o
-
22
Relay, electric cooling fan Main relay, power and
heating, seats
P-shift inhibitor (solenoid) (ABS surge protector not fused) I----(
10 Heated rear window 30 A
Heated mirrors 23
Power sun
roof
11 Relay , in- Tank pump
15 A
jection Lambda-sond,
pre-heating 24
system (not
B
230 FT)
12
Ignition Back-up lights 15 A 25
switch 15 Overdrive relay, M
46 Bulb failure warning
Exhaust temp. warn. (Japan)
OD, AW71
Cruise control
26
Fed by
Ignition switch 15
Ignition
switch X
X-relay, main beam
Bulb
failure
warning
Main
light relay
Main relay, power and
heating, seats
Ignition switch 15 I or light switch
Battery +
70019401960 Specifications
Section 3 Electrical System
740/940 199 1
Circuits protected Fuse
rating
Automatic preheating, diesel 15 A Fuel valve, diesel Charge pressure limiter turbo diesel EGR, diesel (Control unit, fuel system, not fused) (Control unit, ignition system, not
fused)
(Power stage , fuel system, not fused)
(Diagnostic connector, not fused)
Radio 15
A Power mirrors
Tailgate wash/wipe
Cigar
lighter
Horn 25
A Windshield wash/wipe Headlight wash/wipe Power seats (controls) (SRS Airbag not fused)
Heater fan (not ECC) 30 A
ECC , control unit
ECC, solenoid valves
Left main beam 15
A Indicator light, main beam
Right main beam 15
A
Left dipped beam 15
A
Relay, front foglight Beam length control
Right dipped beam 15
A
Beam length control
Left parking lights, 15 A
front and rear
Licence
plate light
Panel lights
Right parking lights, 15 A
front and rear
Relay, foglight front Belt and ashtray lights back
Shift selector light Lights, switches and
compartment on tunnel
Heated front seat 25
A
(power)
Reserve
(SRS diagnosis
socket)
Rear
fog lights USA/CDN 15 A
Automatic dipped beam EU/OS (can be turned off)
Radio, USA/CDN/GB
(lights) (Switch, fog lights, 940 USNCDN not fused)
Radio, amplifier 15 A
135
I
Itl Itll
,It I Iltl ·ltl 1111 III
'", II.

70019401960 Specifications
Section
3 E lectrical System
I
960 1991
Fuse Fed by C ircuit s protecte d Fuse
960 1991
Fuse Fed by Circuit s protected Fuse nurn-rating nurn- r
ating
b er
ber
1 Light
Left
parking lights, 10 A
19 Ignition Control unit, ECC 15
A
switch Licence plate
light switch X Power
mirrors Bulb failure waring
Power seats (controls)
-outer rear lights
Tailgate wash/wipe t---2 Right
parking lights, 10 A Cigar lighter I----Bulb failure
warning 20 Horn 25
A -inner rear lights
Windshield wash/wipe
3 Main
light Left
main beam 15
A Headlight wash /wipe
relay Left auxiliary beam 21 Ignition Automatic pre-heat, diesel 5A r---4 Right
main beam 15 A switch
15 Mode selector I----Right auxiliary beam
22 ABS (control unit)
5
SRS diagnostic socket (Combined instrument not fused) 5A I----
6 Bulb failure Left dipped beam 15
A
warning , Beam length
control, left t---9-pole 7 Right
dipped beam 15
A 23
Control unit, AW 30-43 (A/power) 10 A
Control unit, fuel system Relay,
electric cooling fan
Beam length control, right (B
230/B 280)
8 Light
Foglights front
15 A Diagnostic
socket (B 6304)
r---switch
9 Foglights rear 10 A Indicator light, foglights rear -
24 Battery + Control unit, AW 30-43 10 A
(B/m emory) Control unit , fuel system
10 Lighting : 5A -Instrument panel
- Controls
-
Mode selector
-Beam length control Control
unit
, ignition system t---25 Hazard flash lights 25 A Central locking (Light switch not fused) I-----(Sun roof
26 Clock 10 A
-
ECC controls Courtesy lights
-Radio Door
warning lights
- Clock Engine compartment lighting
-Cigar lighter Trunk lighting
-Ashtray, front and rear -Shift selector scale
- Seat heating -Seat belt locks
I----27 Brake light switch 15
A Bulb failure warning sensor -brake lights P-shift inhibitor (solenoid)
11 Ignition Back-up lights 15 A
switch
151 Turn indicators
Cruise control
I----28 Heater
fan (ECC) 30 A
ECC compr essor t---t---12 Reduced
dip beam (Dim-dip) 15 A
P-shift inhibitor (control circuit) r---
29 Power antenna 30 A
Trailer (Turn indicator switch not fused)
13 Heated
rear window 25 A
Heated mirrors
t---
30 Relay,
fuel Tank pump 10 A
injection Lambda-sond
14 Exhaust
temp. warn. (Japan)
10 A
Overdrive
(M 46, AW 70/71)
Power windows (controls)
31 Battery + Relay, fuel injection 25
A -Fuel pump
Power sun roof
(controls) 32 Battery + Amplifier, radio 15
A
Heated seats (controls) Fasten seat belt reminder
I----33 Radio 10 A
Bulb
failure warning, 14-pole t---15 Reserve t---16 Reserve 3
4
Relay , power Power
windows (motors) 30 A
windows Power
sun roof (motor)
t---35 Heated
seats (power) 30 A
Power seats (motor)
17
Ignition Reserve t---switch X
18 Radio 5A (SRS
Airbag not fused)
136