transmission VOLVO 850 1996 Owner's Manual

1996 Volvo 850
Volvo service
pg. 8:1 Volvo Service
Service - an investment!

An investment which will pay dividends in the form of improved reliabili\
ty, durability, and resale value.

8:2 Label Information
8:3Maintenance service, Warranty
8:4Maintenance schedule
8:6Servicing
8:9Lubrication
8:10Engine oil
8:12Power steering fluid, Brake/clutch system fluid reservoir
8:13Automatic transmission fluid
8:14Drive belt, Air pump system
8:15Windshield washer nozzle, Washer fluid reservoir
8:16Coolant
8:17Engine compartment
pg. 8:2 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evi\
denced by the certification label
on the underside of the hood. For further information regarding these re\
gulations, please consult your
Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel tank cover)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery et\
c. This plate is located on panel
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1996 Volvo 850
EMISSION SYSTEM
MAINTENANCE



Engine oil and filter
1 R
3 R R 3 R R 3 R R 3 R R 3 R R 3 R
Engine drive belt accessory belt) R
Air cleaner filter R R
Spark plugs R R
Automatic transmission fluid

I
I I I I I
Timing belt - B 5254 S, B 5234 T
4


1) See section "Engine oil" for detailed information.

NOTE: The oil should be changed at these intervals or after 750 hours of\
driving or after 12 months
which ever occurs first. See "Service Reminder indicator",
page 1:5.

2) For services beyond 60,000 miles (96,000 km), consult your "Mainte\
nance records booklet".
3) These intervals may apply, depending on actual driving conditions (\
see page 8:11 for details)
4) For proper functioning of the vehicle and its emission control syste\
m, Volvo recommends that the
timing belt be replaced every 70,000 (112,000 km).
pg. 8:5 Servicing (cont.)
Maintenance schedule

A = Adjust (Correct if necessary) I = Inspect (Correct or Replace if \
necessary)
R = Replace L = Lubricate
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1996 Volvo 850
pg. 8:13 Automatic transmission fluid

Check the oil level as follows:

Park the car on a level surface with the engine idling . Slowly move the\
gear selector lever through all
the shift positions and then to position P. Wait 3 minutes before checki\
ng the oil level.
As the illustration shows, the dipstick has a COLD and a HOT side. The o\
il level should between the
MIN and MAX marks. Wipe the dipstick with a clean cloth.
WARNING! The oil may be very
hot.

Do not use rags that could leave lint on the dipstick. The transmission \
is topped up via the dipstick tube.
The space between the MIN and MAX marks on the dipstick corresponds to 0\
.5 US qt. (0.5 liter). Do
not fill the transmission with too much oil, since this can result in oi\
l being ejected from the
transmission. Too little oil, on the other hand, can negatively affect t\
ransmission operation, particularly
in very cold weather.

A Cold transmission: oil temperature 105° F (40° C). This is a n\
ormal temperature for the transmission
after idling for about 10 minutes. At oil temperatures below 105° F (\
40° C), the level may be below the
MIN mark.
B Warm transmission: oil temperature 169° F (80° C). This temper\
ature after driving for about 30
minutes. At oil temperatures above 190° F (90° C), the level may\
be above the MAX mark.

Fluid type: ATF Dexron IIE/III and Mercon.
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1996 Volvo 850
CAUTION: The cooling system must always be kept filled to correct level.\
If it is not kept filled, there
can be high local temperatures in the engine which could result in damag\
e. Different types of anti-
freeze/coolant may not be mixed.
pg. 8:17 Engine compartment
Engine compartment 850
(engine B 5254 S / B 5252 S)


1 Expansion tank, coolant
2 Engine designation plate
3 Oil filler cap, engine
4 Clutch/brake system fluid reservoir
5 Fuse box
6 Washer fluid reservoir
7 Power steering fluid reservoir
8 Dipstick - engine oil
9 Dipstick - automatic transmission
10 Air cleaner
11 Battery
12 Data plate
WARNING! The cooling fan may start or continue to operate (for up to 6 \
minutes) after the engine has
been switched off.
pg. 8:18 Engine compartment (cont.)
Engine compartment 850 Turbo
(engine B 5234 T)
1 Expansion tank, coolant
2 Engine designation plate
3 Oil filler cap, engine
4 Clutch/brake system fluid reservoir
5 Fuse box
6 Washer fluid reservoir
7 Power steering fluid reservoir
8 Dipstick - engine oil
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1996 Volvo 850
9 Dipstick - automatic transmission
10 Air cleaner
11 Battery
12 Data plate
WARNING! The cooling fan may start or continue to operate (for up to 6 \
minutes) after the engine has
been switched off.




Contents | Top of Page
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1996 Volvo 850
Specifications
pg. 9:1 Specifications
Specifications

This chapter contains facts and figures pertaining to the technical spec\
ifications of your car.

9:2 Oil/Fluids specifications
9:3Engine specifications
9:4Cooling/fuel distributor ignition systems
9:4Front/rear suspensions
9:5Transmission, Capacities, Vehicle
loading
9:6
Electrical system/bulbs
9:7Dimensions and weights
9:8Service manuals, Road assistance
pg. 9:2 Oil/Fluids Specifications
Oil quality

Meeting API specification SG, SG/CD, SH or Energy Conserving (EC) II \
For best fuel economy and engine protection, consult with your authorize\
d Volvo retailer for
recommended oils. Oil with a different quality rating may not provide ad\
equate engine protection.
Synthetic oils complying with oil quality requirements are recommended. \
Volvo recommends the use of
fuel economy improving oils. Look for the API label.
Synthetic oils complying with oil quality requirements are recommended f\
or: Driving in areas of
sustained temperature extremes (hot or cold), when towing a trailer ov\
er long distances or for prolonged
driving in mountainous areas.
Extra oil additives must not be used unless advised by an authorized Vol\
vo retailer.

Viscosity (stable ambient temperatures):
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1996 Volvo 850

Engine oil Quality: Meeting API specification SG
or SH Capacity (incl. filter): 850 (5-
cyl. engine) 5.6 US qts./5.3
liters (certain models: 6.1 US
qts./5.8 liters)
850 Turbo - 5.6 US qts. (5.3
liters)*
Automatic transmission
fluid Quality: ATF Dexron IIE/ III and
Mercon Capacity: 8 US qts. (7.6 liters)
Manual transmission fluid Quality: Volvo synthetic gearbox oil
1161423 Capacity: 2.2 US qts (2.1
liters)
Power steering fluid Quality: ATF Capacity: 0.85 US qts. (0.8
liters)
Brake fluid Quality: DOT 4+ Capacity: 0.64 US qts. (0.6
liters)

All specifications are subject to change without notice.

* Add 0.95 qts. (0.9 liters) if the oil cooler has been drained Capaci\
ty: 8 US qts (7.6 liters)
pg. 9:3 Specifications
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1996 Volvo 850
Engine

Liquid-cooled gasoline, 5-cylinder, in-line engine. Aluminum alloy cylin\
der block with cast-iron
cylinder liners cast directly into block. Aluminum alloy cylinder head w\
ith double overhead camshafts
and separate intake and outlet channels.
Engine lubrication is provided by an eccentric pump driven from the cran\
kshaft. Full-flow type oil filter.
Exhaust emission control accomplished by fuel injection, heated oxygen s\
ensor(s) and three-way
catalytic converter
Designation Volvo B 5252 S Volvo B 5234
850 R Turbo Volvo B 5254 S Volvo B 5234 T
Turbo
Output 142 hp at 5400
rpm (106 kw/90
rps) 222 hp at 5280
rpm* (166 km/88
rps)* 168 hp at 6200
rpm (125 kw 103
rps) 222 hp at 5280
rpm (166 km/88
rps)
Max torque 152 lbs. at 3600
rpm (206 Nm/60
rps) 221 ft. lbs. at 2000-
5280 rpm (300
Nm/33-88 rps)* 162.3 ft. lbs. at
4700 rpm (220
Nm/55 rps) 221 ft. lbs. at 2000-
5280 rpm (300
Nm/33-88 rps)
Number of
cylinders 5
5 5 5
Bore 3.27" (83 mm) 3.19" (81 mm) 3.27" (83 mm) 3.19" (81 mm)
Stroke 3.54" (90 mm) 3.54" (90 mm) 3.54" (90 mm) 3.54" (90 mm)
Displacement 2.4 liters 2.3 liters 2.4 liters 2.3 liters
Compression ratio 10.0:1 8.5:1 10.5:1 8.5:1
Number of valves 10 20 20 20
Valve clearance Self-adjusting Self-adjusting Self-adjusting Self-adjusting

* The 850 R turbo engine generates increased power on cars equipped with\
an automatic transmission
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1996 Volvo 850
for 30 seconds:

237 hp at 5600 rpm (177 Kw at 94 rps)
Torque:
221 ft. lbs. at 2000-5600 rpm (300 Nm at 33-94 rps)

The output power on cars with a manual transmission is:
247 hp at 5400 rpm (184 Kw at 90 rps)
Torque:
258 ft. lbs. at 2400-5000 rpm (350 Nm at 40-83 rps)

All specifications are subject to change without notice. pg. 9:4 Specifications
Cooling system

Type: Positive pressure, closed system
Thermostat begins to open at 186°F (90°C)
Turbo 180° F (87° C)
Coolant: Volvo original coolant/anti-freeze
Capacity: 7.6 US qts. (7.2 liters)
Turbo - 7.4 US qts. (7.0 liters)

Fuel system

The engine is equipped with a multiport fuel injection system

Distributor ignition system

Firing order 1-2-4-5-3
Distributor ignition setting Not adjustable
Spark plugs Bosch FR 6 DC (or equivalent)
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1996 Volvo 850
Turbo: Champion RC7GYC (or equivalent)
Spark plug gap 0.028" (0.7 mm)
Tightening torque 18.4 ft. lbs. +/- 3.7 ft. lbs. (25 Nm +/- 5 Nm)

Front suspension

Spring strut suspension with integrated shock absorbers and control arm \
linked to the support frame.
Power-assisted rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, c\
oolant, and spare wheel.

Toe-in measured on the wheel rims: 2.4 mm +/- 0.7 mm
Toe-in measured on tire sides: 2.9 +/- 0.9 mm

Rear Suspension

Delta-link individual rear-wheel suspension with longitudinal support ar\
ms, double link arms and track
rods.

Toe-in measured on the tire sides: 4° +/- 10°

All specifications are subject to change without notice. pg. 9:5 Specifications (cont.)
Power transmission

Manual transmission: M 56 H
Single-disc dry plate clutch. All-synchromesh on all gears including rev\
erse; integrated final drive.
Operation via a floor mounted gear lever.

Final drive ratio 4.00:1
Reduction ratios
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