oil change VOLVO 850 1996 Owners Manual

1996 Volvo 850


Important
Before you operate your car for the first time, please familiarize yourself with the BREAK-IN
information on page 4:2. You should also be familiar with the information in the first three chapters of
this manual.

Information contained in the balance of the manual is extremely useful and should be studied after
operating the vehicle for the first time. This manual is structured so that it can be used for reference. It
should thus be kept in the car for ready access.

Do not export your Volvo to another country before investigating the country's applicable safety and
exhaust emission requirements. In some cases it may be difficult or impossible to comply with these
requirements. Modifications to the emission control system(s) may render your Volvo not certifiable for
legal operation in the U.S., Canada or other countries.

All information, illustrations and specifications contained in this manual are based on the latest product
information available at the time of publication. Volvo reserves the right to make model changes at any
time, or to change specifications or design, without notice and without incurring obligation.

CAUTION: The 850 R turbo models have reduced ground clearance due to the design of the front
spoiler. Please observe caution when e.g., driving onto garage hoists, through drifted snow or when
other road debris is encountered, or when parking near curbs.



Contents | Top of Page
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Car care ... 7
Service and routine maintenance ... 8
Specifications ... 9 Classic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850
pg. 4:9 Automatic transmission
Special Tips - automatic transmission

l For driving down steep hills and when driving for prolonged periods at l\
ow speeds, position L should
be selected. Avoid, however, repeated changes since this can cause overh\
eating of the transmission oil.
For driving on long continuous uphill gradients, select position 3.
l See caution on page 4:7.
l Do not hold the car stationary on an incline by using the accelerator pe\
dal. Instead, apply the hand
brake (parking brake). This prevents the transmission oil from becomin\
g overheated.
l When towing a trailer, select shift position 3.
l The (E)conomy mode should be selected when the cruise control is engag\
ed.
l While towing a trailer in hilly terrain, do not drive continuously at en\
gine speeds above 4500 rpm to
help avoid high engine oil temperatures.
pg. 4:10 Points to remember
Cooling system

The risk for engine overheating is greatest, especially in hot weather, \
when:
l towing a trailer up steep inclines for prolonged periods at wide open th\
rottle and low engine rpm.
l stopping the engine suddenly after high speed driving (so-called "after\
-boiling" can occur).
l To avoid overheating, the following rules should be followed:
l Do not drive for prolonged periods at engine speeds above 4500 rpm if yo\
u are towing a trailer in
hilly terrain.
l Reduce speed and downshift when towing a trailer up long, steep inclines\
. The risk of overheating can
be reduced by switching off the air conditioning system for a short time\
.
l Do not let the engine idle unnecessarily for prolonged periods.
l Do not mount auxiliary lamps in front of the grill.
When the risk of overheating is imminent, or in the event of overheating\
, (the temperature gauge goes
repeatedly into, or stays continually in, the red section) the followin\
g precautions should be taken:
l Switch off the air conditioning system.
l Stop the car and put the gear lever into neutral. Do not stop the engine\
!
l Switch the heater to full (maximum) position. Increase the engine spee\
d to approx. 2000 rpm (twice
idling speed) until the temperature begins to drop.

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1996 Volvo 850
8:15 for the location of the washer fluid reservoir). This is important sin\
ce the dirt is often splashed on
the windshield during winter driving, thus requiring frequent use of the\
washers and wipers. The Volvo
Washer Solvent should be diluted as follows:
Down to 14°F (-10°C): 1 part anti-freeze and 4 parts water
Down to 5°F (-15°C): 1 part anti-freeze and 3 parts water
Down to 0°F (-18°C): 1 part anti-freeze and 2 parts water
Down to -18°F (-28°): 1 part anti-freeze and 1 part water
l When driving in temperatures below 15 F (-10 C), we recommend the use \
of Volvo's radiator guard to
help the engine reach normal operating temperature as quickly as possibl\
e. This guard should not be
used when towing a trailer.
l Use Volvo Teflon Lock Spray in the locks.

NOTE: Avoid the use of de-icing spray as they can cause damage to the lo\
cks.

Winter/Wet mode

Enhanced Vehicle Traction

This mode may be selected for starting/moving off on slippery roads. In \
this mode:
* In position D, the gearbox starts in 3rd gear and changes up to 4th ge\
ar.
* In position 3, 2nd gear is locked and there is no change up to 3rd gea\
r.
In position L, first gear is locked.
* These positions always offer the kick-down feature.
pg. 4:19 Long distance trips, City driving
Before a long distance trip

It is always worthwhile to have your car checked at a Volvo retailer bef\
ore driving long distances. Your
retailer will also be able to supply you with bulbs, fuses, spark plugs \
and wiper blades for your use in the
event that problems occur.
If you prefer to check the car yourself, please note the following:
l Check that the engine runs smoothly and that fuel consumption is normal.\

l Check engine oil, coolant levels, and for possible fuel leakage.
l Check transmission oil level.
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1996 Volvo 850
EMISSION SYSTEM
MAINTENANCE



Engine oil and filter
1 R
3 R R 3 R R 3 R R 3 R R 3 R R 3 R
Engine drive belt accessory belt) R
Air cleaner filter R R
Spark plugs R R
Automatic transmission fluid

I
I I I I I
Timing belt - B 5254 S, B 5234 T
4


1) See section "Engine oil" for detailed information.

NOTE: The oil should be changed at these intervals or after 750 hours of\
driving or after 12 months
which ever occurs first. See "Service Reminder indicator",
page 1:5.

2) For services beyond 60,000 miles (96,000 km), consult your "Mainte\
nance records booklet".
3) These intervals may apply, depending on actual driving conditions (\
see page 8:11 for details)
4) For proper functioning of the vehicle and its emission control syste\
m, Volvo recommends that the
timing belt be replaced every 70,000 (112,000 km).
pg. 8:5 Servicing (cont.)
Maintenance schedule

A = Adjust (Correct if necessary) I = Inspect (Correct or Replace if \
necessary)
R = Replace L = Lubricate
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1996 Volvo 850
Maintenance Operation thousand miles
(thousand km) 10
(16) 20
(32) 30
(48) 40
(64) 50
(80) 60
(96)
ENGINE SYSTEM MAINTENANCE
ENGINE
Fuel (Line) Filter¹
PCV Nipple (orifice)/hoses,clean I
Battery I I I I I I
BRAKES
Inspect brakes, replace components as necessary I I I I I I
Brake Fluid²
STEERING/SUSPENSION
Rotate tires/check wear (align front end if
needed.) I
I I I I I
Check power steering fluid level. I I I I I I
Grease front link arm stops L L L L L L
BODY
Power antenna (clean) I I I I I I
Trunk/hood, hinges and latches L L L L L L
1) Replace at 100,000 miles (160,000 km)
2) Brake fluid should be changed at owner request every second year (o\
nce a year if the car is driven in
mountainous areas or in areas with high humidity).

The following items should be checked weekly by the driver (it takes on\
ly a few minutes).
Engine oil level Horns
Brake fluid level Windshield wipers
Radiator coolant level Tire pressure (all five tires)
Operation of all lights Level of windshield washer fluid

The following should also be carried out at regular intervals:
Washing
Polishing
Cleaning
Rust protection
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1996 Volvo 850
pg. 8:6 Servicing (cont.)
The following precautions must be observed when carrying out repairs to \
the vehicle
WARNING! The distributor ignition system operates at very high voltages.\
Special safety precautions
must be followed to prevent injury. Always turn the ignition off when:
l Connecting engine test and diagnostic equipment to the vehicle (timing \
light, tach-dwell tester,
ignition oscilloscope, etc.).
l Replacing distributor ignition components e.g. plugs, coil, etc.
l Do not touch any part of the distributor ignition system while the engin\
e is running. This may result
in unintended movements and body injury.

Battery

l Check that the battery cables are correctly connected and properly tight\
ened.
l Never disconnect the battery when the engine is running, for example whe\
n changing the battery.
l The battery should be disconnected when a boost charger is used.
l Switch off the radio before disconnecting the battery. If your radio has\
an anti-theft code and the
battery is disconnected, the radio code has to be re-entered in order fo\
r the radio to function.

Replacing spark plugs

The spark plugs should be changed every 30,000 miles (48,000 km). Howe\
ver, city driving or fast
highway driving may necessitate changing after 15,000 miles (24,000 km)\
of driving. When installing
new plugs, be sure to fit the right type and use correct torque, see "Sp\
ecifications". When changing the
plugs, check that the suppressor connectors are in good condition. Crack\
ed or damaged connectors
should be replaced. When changing the spark plugs, clean the terminals a\
nd the rubber seals.

Hoisting the car

If a garage jack is used to lift the car, the two jack attachments point\
s should be used. They are specially
reinforced to bear the weight of the car. A garage jack can also be plac\
ed under the front of the engine
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1996 Volvo 850

Park the car on a level surface and wait for at least 3 minutes after th\
e engine has been switched off. Be
sure the oil level is maintained between the upper and lower marks on th\
e dipstick. Low oil level can
cause internal damage to the engine and over-filling can result in high \
oil consumption. The distance
between the dipstick marks represents approx. 1 US qts (1 liter)*. The\
oil should preferably be checked
when cold, before the engine has been started.


* Certain models: 1.6 US qts (1.5 liters)

NOTE: The engine must be stopped when checking the oil.

Draining the oil

Drain the oil after driving while it is still warm.
WARNING! The oil may be very
hot.

If you change the engine oil and filter yourself, your Volvo retailer ca\
n assist you in disposing of the
used oil. Engine oil can be harmful to your skin - gloves should worn wh\
en performing this work.

To add or change oil

Add oil of the same kind as already used. Capacity (including filter):\
5.6 US qts (5.3 liters) (certain
models: 6.1 US qts/5.8 liters). Turbo models: 5.6 US qts (5.3 liters)\
.** The oil filter should be replaced
at every oil change

** Add 0.95 qts (0.9 liters) if the oil cooler has been drained.

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1996 Volvo 850

Do not use oils with other viscosity ratings. The use of incorrect visco\
sity oil can shorten engine life.
Volvo recommends the use of energy-conserving oils. Look for the API lab\
el. Synthetic oils complying
with oil quality requirements are recommended for: Driving in areas of s\
ustained temperature extremes
(hot or cold), when towing a trailer over long distances or for a prol\
onged driving in mountainous areas.
Extra oil additives must not be used unless advised by an authorized Vol\
vo retailer.
SAE 15W/40 is recommended for use in driving conditions that raise oil t\
emperature and increase oil
consumption (i.e., mountain driving, trailer towing).

NOTE: SAE 15W-40 must not be used at low ambient temperatures; see visco\
sity chart.

Changing oil and oil filter

Oil and oil filter changes should be made as specified in the following \
table:
If driving conditions include: Then the correct oil/oil filter change interval
is:
l Extended periods of idling and/or low-speed
operation
l Frequent short trips less than 7 miles 11 km
l Extended periods of driving in dusty and/or sandy
areas
l Trailer towing
l Driving in mountainous areas EVERY
5,000 miles= 8,000 km
OR EVERY 6 MONTHS,
WHICHEVER COMES FIRST
l Primarily highway driving
l Frequent trips of longer than 7 miles = 11 km
EVERY
10,000 miles = 16,000 km
5,000 miles= 8,000 km *
OR EVERY 12 MONTHS,
WHICH EVER COMES FIRST
* Turbo models

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1996 Volvo 850



American Petroleum Institute (API) labels. These labels certify the oi\
l conforms to the
applicable standards and specifications of the API.
pg. 8:12 Power steering fluid, Brake/clutch fluid reservoir

Power steering fluid

The dipstick has marks for checking hot and cold oil. The oil level when\
the engine is cold must never
be higher than the COLD mark. After the engine has reached normal operat\
ing temperature, the level
may not be higher than the HOT mark. Top up when the level is at the ADD\
mark.
Check the level at every service.

Fluid type: ATF
Replace: no fluid change required.

Brake and clutch systems

The brake and clutch systems share the same fluid reservoir. The fluid l\
evel should be between the MIN
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1996 Volvo 850
WARNING! Oil spilled on a hot exhaust pipe constitutes a fire
risk.
pg. 8:14 Drive belt, Air pump system

A - crankshaft, B - A/C compressor,
C - generator, D - power steering pump

Belt check

Check the belt regularly to make sure it is in good condition and is cle\
an. A worn or dirty belt can cause
poor cooling and low generator output as well as impair the operation of\
the power steering and the air
conditioning unit.

NOTE : The belt on the 850 is equipped with a self-tensioning mechanism \
and requires no adjustment
between changes.
WARNING! The engine must not be running when this check is
performed.

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