VOLVO 940 1982 Service Repair Manual

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700194019fiO Specifications
Section
7 Springs, dampers and wheels
Section 7 Springs, shock absorbers, wheels
Group 77 Wheels, tires, hubs
Wheels
RIMS Aluminium
Lateral runout (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Max. 0.8 mm
(0.032 in)
Radial runout (8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Max. 0.6 mm
(0.024 in)
Tire pressures , cold kPa (ps i)*
~tttt*.
-e-US , I 132428
Tire size/model
7401760
4-door
Estate
780 - 1987
7601780 1988-
940/960
4-doo r
Estate
Front
190 (28)
190 (28)
210 (31)
200 (29)
1-3 occupants
Rear
190 (289)
210 (31)
190 (28)
190 (28)
190 (1.9)/940 190 (1.9)
200 (2.0)/960
190 (1.9) 210 (2.1)
Spare wheel "Special Spare"
155/R 15
18.14 350
(50)
280 (40) 350
(50)
280 (40) Front
210 (31)
210 (31)
230 (33)
210 (31)
210 (2.1)
210 (2.1)
350 (50)
280 (40)
Full load
Rear
230 (33)
280 (40)
230 (33)
260 (37)
260 (2.6)
280 (2.8)
350 (50)
280 (40)
Sustained high speed driving (more than an hour at above 120 kmlh
= 72 mph) : air
pressure of
cold tires should be increased by 30 kPa (4 psi). Note: This does not apply to
the "Spec ia l Spare " .
• For USA/Canada: refer to sticker on front right door.
Tightening torques
Nm
Trailing arm bracket ......................................... .
45
Springs
rear, upper mount. . . . . . . . . . . . . . . . . . . . . . . . . .. (approx.) 48
Attaching
bolts, front brake calipers ............. .............. . 100
Attaching bolts, rear brake calipers ............................ . 58
Whe e
ls .................................................... .
85
Stee l
1.0 mm
(0.039 in)
0.8
mm
(0.032 in)
ttlb
33
35
74
43
63
159
I
III .. III II III ... III ·11 III

700/940/960 Specifications
Section 8 Body and interior
Section 8 Body and interior
Air condition ing
Refrigerant, type ............ ..................... ........... .
quantity .
........................................ .
7601988 ............ ......... ......... .. .
Compressor, make
+ designation .................... Delco R4
Freon 12 (dichlorodifluoromethane)
1.2 kg (2.6 Ib)
1 .1 kg (2.4lb)
Sanden
York A210 Kiki YA 15 Sanden
Sankyo
OKS 15BHI S0709
S0510
CH
max. rev ......................... . .... 115 rls 100 rls 100 rls 115 rls 100 rls
(7000 rIm) (6000 rIm) (6000 rIm) (7000 rIm) (6000 rIm)
lubricating oil capacity .................. 177 ml 135 ml 300 ml 200 ml 240 ml
safety valve, actuated at ................ 3.1 MPa 3.2 MPa 3.1 MPa
3.2 MPa 3
.2 MPa
(441 psi) (455 psi) (441 psi) (455 psi) (455 psi)
Lubricating
oil . .................................... Volvo PIN 1 160048-3
T ightening torques
Nm ftlb
1 Compressor outlet .................... .' ............... . 27 20
2 Compressor inlet ............................ ......... . 39 29
3, 4 Receiver/drier .............. .......................... . 45 33
5 HP pressostat. ....................................... . 10 7.5
6 Evaporator
(line from receiver/drier) ........... .... ...... . 27 20
7 Evaporator ............. .................... ......... . 12 9
8
LP pressostat ............. ........................ ... . 3.5
2.5
9 Condenser
(line from evaporator) ....................... . 20 15
10 Connection at condenser .............................. . 24 18
11 Compressor-silencer connection ........................ .
12, 13 ETF valve ......... .................................. .
18 13.5
16 12
160

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Delco R4 Compressor
Compressor, coupling plate ................................... 14-34
Kiki Compressor
Front cover bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Drive
plate centre bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Rear cover connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Oil drain/filler plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
York Compressor
Compressor mounting bolts ........................ .......... .
Oil drain/filler plug ........................................... .
Pulley/clutch centre bolt. ..................................... .
Rear bearing housing
.................................. ...... .
Con rods .
.................................................. .
Lower cover
........................................ .. ...... .
Valve plate/upper cover ...................................... .
Sankyo Compressor
30
5
25-30
20
20
20-30
20-30
Oil drain plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pulley/clutch
centre bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Valve plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pressure sensor
(Only fitted to vehicles with D 24, D 24 T and tropic type radiator)
70019401960 Specifications
Section 8 Body and interior
10-25
16
11
16
8
22
3.5
18-22
14
14
14-22
14-22
7
27
11
Electric cooling fan engaged at pressure ....................... .
disengaged at pressure
.................... .
2.0 MPa (284 psi)
1 .7 MPa (242 psi)
Performance test
Test conditions
Bonnet . . . . . . . . . . .. closed
Doors . . . . . . . . . . . .. closed
Engine
speed. . . . .. 33 r/s (2000 r/min)
Control settings
Fan speed ........................... ...................... .
Temperature
control . ................................. ....... .
Mode
selector . ............................................. .
AC switch ............. ..................................... .
.
Recirculation switch ......................................... .
Recorded operating conditions
Ambient temp
(in front of car) 20°C (68°F) 30°C (86°F)
40°C
(104 °
F)
Temp of expelled air, measured 5-8°C 5-8°C 8-12°C
CU + AC
3
COOL
MAX
at centre panel vents
(41-46°F) (41-46 °F) (46-54°F)
ACC
Max cool
Auto Hi
ECC
5
Max cool
Vent
-In
In
143985
161
·11 lit ·11 lit ·11 lit ·11 III II

r
r

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AS:
CERTIFIED.
VOLVO SUPPORTS VOLUNTARY MECHANIC CERTIFICATION. BY THE N:IXS:E.
(U.S.A only)
SAN DIEGO ~Oi.VO
15384
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