tailgate VOLVO 960 1982 Service Repair Manual

70019401960 Specifications
Section
3 E lectrical System
760 1985-1987 760 1985-1987
740 1985-1988 740 1985-1988
Fuse C ircuit s protected Fuse Fuse Circuits protected
Fuse nurn- r
ating nurn-rating ber ber
Fuel pumps
E-engines & CI system ....... 25A 12 Reversing (back-up) lights ............... 15A
(via fuel pump relay) Indicator lamp, low oil level Fuel injection (B 200 ET, B 230 ET) Overdrive
ETC Ignition advance
2 Hazard
warning
lights ................... 25A Cruise control
Headlight flash
(via number .17 & 18) ABS
Central lock
13 Fuel valve, diesel ........................ 15A ABS CIS
3 Relay, auxiliary lights .................... 15A Glow plugs, diesel
(spot/fog in front spoiler) Automatic choke
Relay , rear fog lights 14 Power door mirrors ..................... 15A
4 Brake lights .
............................ 15A Cigar lighter
Gear shift indicator (USA & CDN) Radio
5
Clock ................................... 15A Tailgate wiper
Vanity mirror light 15 Horn ..... ............................. . 25A
Glove compartment light Windscreen wiper
Engine compartrTJent and boot (trunk) light Headlight wash/wipe
Courtesy lighting 16 Heater fan .............................. 30A Radio AC Power aerial 17 Main beams, left ........................ 15A Door -open warning lamps 18 Main beams, right ....................... 15A 6 Heated
front seats .......... ........ 30 A (15A) Spot
lamps 7 Electric cooling fan ................. 25 A (30A) 19 Dipped beam, left ....................... 15A 8 Power windows ......................... 30A 20 Dipped
beam, right ...................... 15A 9 Direction
indicators ...................... 15A 21 Instrument and panel lighting ............ 15A Fasten seat belt light Tail lights & parking lights, left Heated front seats Numberplate lighting Power windows 22 Seat belt light & ashtray light, rear ....... 15A AC Selector panel light, automatic trans. Electric cooling fan
Lighting, trans. tunnel switches 10 Heated rear window ..................... 30A Tail lights & parking lights, right
Power sun roof Relay , auxiliary lights Power door mirrors 23 Power seats ............................. 15A 11 Tank pump ............................. 15A Day running lights 198B-Heated Lambda-sond 24 Supplementary restraint system (air bag). 30A
25 Day running lights ................... ... 15A Rear fog lights (USA & CDN) Dim/Dip (UK)
26 Power driver's seat ...................... 30A
130

70019401960 Specifications
Section
3 Electrical System
740 1989-1990 740 1989-1990
Fu se Circuit
s prot ect ed F
u se F
u se
Circuit s protected
Fu se
nurn - r
a ting nurn
-
rating
ber b
er
Fuel pumps, injection engines ........... 25A 14 Power door mirrors ..................... 15A
( Relay , Motronic, LH-Jetronic Cigar lighter
2 Hazard
warning lights
................... 25A Radio
Headlight
flash (via number 17 & 18) Tailgate wiper, interval relay
Central locking 15 Horn ..... .......................... .. .. 25A
3 Relay , auxiliary li ghts ............. ....... 15A Windscreen wipers
Relay, rear foglight Headlight wipers
4 Brake
lights
...................... ....... 15A 16 Heater fan .............................. 15A
Gear shift indicator 17 High beam , left ........... .............. 15A
5 Clock ................................ ... 15A Indi cator lamp. high beam
Vanity
mirror 18 High beam, right ...................... .. 15A Glove compartment light Relay, aux . lights
Engine/boot lights
Foglights
Courtesy lighting
19 Low beam, left ................. ......... 15A Radio Foglights Power aerial 20 Low beam, right ................. ....... 15A Door -open warning lamps
6 Heated front seats
(1989) ................ 30A 21 Parking lights, left front & back ........... 15A
ECC Number plate lighting
7 Electric
cooling fan (1989)
............... 25A Instrument & control lighting
22 Parking lights, right front & back ......... 15A fn' 8 Power windows .
................... ..... 30A Lighting for seat belt locks & ashtray, rear III III 9 Direction
indicators ...................... 15A Auto.trans panel light III III AC,ACC 23 Day running lights (1989) ................ 15A '111 Seat belt reminder (USA/CDN) III Heated front seats (1990) ·111 Power windows/electric cooling fan III
Heater fan 24 Spare (SRS) .............................
Power front seats 25 DIM-DiP .. ..............•............... 15A
Hot start valve 26 Radio , amplifier ............... .......... 30A
10 Heated rear window ................. .... 30A Power sunroof
Power door mirrors
11 Fuel tank pump . .. ............. ......... 15A Heated Lambdasond
12 Reversing (back-up) lights ..... .... ...... 15A Overdrive relay
Spade connec tors (+15), central electrical
unit Exhaust gas temp. sensor
Cruise control
13 Fuel valve, diesel ..................... ... 15A Glow plugs, diesel • Charge pressure limiter, Turbodiesel
Hot spot
Fuel cut-off valve
Idle valve Idle advance PTC resistor
131

70019401960 Specifications
Section 3 Electrical System
760 1988-19 90
,----------BL-Y ---------,
I 11/3 4 GR-R ~ ~ 1
: 3 -+~---'----'-<>e+-q=-OA-HlCg~:~ ~:~~--l '3M ~ •
. ~
BL- Y II/II 11/2 4
3/2:10
4/9:3
5/12:2
7/1: 1
3/2:3
3/2:
13
4/9:5 5/3:3
Fus e Circuit
protected
Left parking light
Numberplate lights
2 Right
parking light
3 Left
main beam
4 Right
main beam
5
SRS test point
6 Left
dipped beam
7 Right
dipped beam
8
Foglight, front
9
Foglight, rear
10
Instrument and control
lighting
11 Revers ing (back -up) light
Turn signals
Cruise control
12 DIMIDIP
13 Heated rear window
Heated door mirrors
132
BL- R OR
3/2 : 12
GN-5 B -3/3:2
GN-5 B -3/3:4
6/31
pf-2/13:2
19/4
15/7
F u se Circuit
protected
14 1 frcircuit in relay box
-
bulb failure sensor, rear
- exhaust temperature
sensor
- overdrive
- power windows
- power sunroof
- fasten seat
belt reminder
16 Spare
17 Spare
18 Radio
19 ECC
Power door mirrors
Tailgate wiper
Power seats
Cigar
lighter
20 Horn
Windscreen wipers
Headlight wipers
21 ETC
Glow plugs, diesel
CIS
22 Spare
A 100)
1/1 Battery
211 Main headlight relay
2111 Electric cooling fan, relay
2113 Motronic, LH-Jetronic, relay
3/1 Ignition switch
3/2 Light switch
3/3 Mainldipped beam switch
4/9 SRS crash sensor
5/3 3-pole combined instrument
connection
5/12 12 -pole combined instrument
connection
6/31 Fuel pump
7/1 Bulb failure sensor, rear
11/1 -35 Fuses
15/1 Positive terminal
15/3 3G-circuit in fusebox
15/7 Ground connection via door switch
19/4 Clock
A Connector, left A-post
(Connector, right A-post, B 280 ElF)
Fuse
Circuit protected
23 Spare
24 Spare
25 Hazard warning lights
Central locking
26 3G-circuit in fusebox
-
clock
- courtesy lighting
- door warning lights
27 Brake lights
28 ECC heater fan
ECC
29 Power aerial
Towing bracket lights
30 Tank
pump
Lambdasond
31 Fuel injection
Main
fuel pump
32 Amplifier, radio
33 Radio
34
Power windows
Power sunroof
35 Heated seats
Power seats

740/940 1991
Fuse Fed
by Circuits
protected Fuse Fuse
num- rating num-
ber ber
1
Battery + Fuel pump 25 A 13 Relay, injection
system Ignition system
Lambda-sond preheating
(not B
230 FT) f-----2 Hazard flash
lights 25 A
Main beam flash (via
fuse 17 and 18)
Central locking f-----
( 3 Power seats (motors) 15 A (X-relay, main beam , not fused) 14
r----4 Brake lighi switch
15 A Bulb failure warning
- brake lights f-----15 P-shift lock, solenoid f-----5 Clock 15 A
Radio
Power antenna -Door warning lights 16
Courtesy lights Make-up mirror Glove compartment light Trunk light 17 f-----6 ECC,
heater fan 30 A
-
ECC, controll unit 18
7 30-busbar
Fog
lights (940) 30 A 19
(battery+ ) Rear fog lights or X-relay, main beam -20
8 Main relay, Power windows
(motors) 30 A
power and
heating,
21
seats
9
Ignition Fasten seat belt reminder 15 A
switch 15 I Turn indicators
Magnetic clutch, ECC comp o
-
22
Relay, electric cooling fan Main relay, power and
heating, seats
P-shift inhibitor (solenoid) (ABS surge protector not fused) I----(
10 Heated rear window 30 A
Heated mirrors 23
Power sun
roof
11 Relay , in- Tank pump
15 A
jection Lambda-sond,
pre-heating 24
system (not
B
230 FT)
12
Ignition Back-up lights 15 A 25
switch 15 Overdrive relay, M
46 Bulb failure warning
Exhaust temp. warn. (Japan)
OD, AW71
Cruise control
26
Fed by
Ignition switch 15
Ignition
switch X
X-relay, main beam
Bulb
failure
warning
Main
light relay
Main relay, power and
heating, seats
Ignition switch 15 I or light switch
Battery +
70019401960 Specifications
Section 3 Electrical System
740/940 199 1
Circuits protected Fuse
rating
Automatic preheating, diesel 15 A Fuel valve, diesel Charge pressure limiter turbo diesel EGR, diesel (Control unit, fuel system, not fused) (Control unit, ignition system, not
fused)
(Power stage , fuel system, not fused)
(Diagnostic connector, not fused)
Radio 15
A Power mirrors
Tailgate wash/wipe
Cigar
lighter
Horn 25
A Windshield wash/wipe Headlight wash/wipe Power seats (controls) (SRS Airbag not fused)
Heater fan (not ECC) 30 A
ECC , control unit
ECC, solenoid valves
Left main beam 15
A Indicator light, main beam
Right main beam 15
A
Left dipped beam 15
A
Relay, front foglight Beam length control
Right dipped beam 15
A
Beam length control
Left parking lights, 15 A
front and rear
Licence
plate light
Panel lights
Right parking lights, 15 A
front and rear
Relay, foglight front Belt and ashtray lights back
Shift selector light Lights, switches and
compartment on tunnel
Heated front seat 25
A
(power)
Reserve
(SRS diagnosis
socket)
Rear
fog lights USA/CDN 15 A
Automatic dipped beam EU/OS (can be turned off)
Radio, USA/CDN/GB
(lights) (Switch, fog lights, 940 USNCDN not fused)
Radio, amplifier 15 A
135
I
Itl Itll
,It I Iltl ·ltl 1111 III
'", II.

70019401960 Specifications
Section
3 E lectrical System
I
960 1991
Fuse Fed by C ircuit s protecte d Fuse
960 1991
Fuse Fed by Circuit s protected Fuse nurn-rating nurn- r
ating
b er
ber
1 Light
Left
parking lights, 10 A
19 Ignition Control unit, ECC 15
A
switch Licence plate
light switch X Power
mirrors Bulb failure waring
Power seats (controls)
-outer rear lights
Tailgate wash/wipe t---2 Right
parking lights, 10 A Cigar lighter I----Bulb failure
warning 20 Horn 25
A -inner rear lights
Windshield wash/wipe
3 Main
light Left
main beam 15
A Headlight wash /wipe
relay Left auxiliary beam 21 Ignition Automatic pre-heat, diesel 5A r---4 Right
main beam 15 A switch
15 Mode selector I----Right auxiliary beam
22 ABS (control unit)
5
SRS diagnostic socket (Combined instrument not fused) 5A I----
6 Bulb failure Left dipped beam 15
A
warning , Beam length
control, left t---9-pole 7 Right
dipped beam 15
A 23
Control unit, AW 30-43 (A/power) 10 A
Control unit, fuel system Relay,
electric cooling fan
Beam length control, right (B
230/B 280)
8 Light
Foglights front
15 A Diagnostic
socket (B 6304)
r---switch
9 Foglights rear 10 A Indicator light, foglights rear -
24 Battery + Control unit, AW 30-43 10 A
(B/m emory) Control unit , fuel system
10 Lighting : 5A -Instrument panel
- Controls
-
Mode selector
-Beam length control Control
unit
, ignition system t---25 Hazard flash lights 25 A Central locking (Light switch not fused) I-----(Sun roof
26 Clock 10 A
-
ECC controls Courtesy lights
-Radio Door
warning lights
- Clock Engine compartment lighting
-Cigar lighter Trunk lighting
-Ashtray, front and rear -Shift selector scale
- Seat heating -Seat belt locks
I----27 Brake light switch 15
A Bulb failure warning sensor -brake lights P-shift inhibitor (solenoid)
11 Ignition Back-up lights 15 A
switch
151 Turn indicators
Cruise control
I----28 Heater
fan (ECC) 30 A
ECC compr essor t---t---12 Reduced
dip beam (Dim-dip) 15 A
P-shift inhibitor (control circuit) r---
29 Power antenna 30 A
Trailer (Turn indicator switch not fused)
13 Heated
rear window 25 A
Heated mirrors
t---
30 Relay,
fuel Tank pump 10 A
injection Lambda-sond
14 Exhaust
temp. warn. (Japan)
10 A
Overdrive
(M 46, AW 70/71)
Power windows (controls)
31 Battery + Relay, fuel injection 25
A -Fuel pump
Power sun roof
(controls) 32 Battery + Amplifier, radio 15
A
Heated seats (controls) Fasten seat belt reminder
I----33 Radio 10 A
Bulb
failure warning, 14-pole t---15 Reserve t---16 Reserve 3
4
Relay , power Power
windows (motors) 30 A
windows Power
sun roof (motor)
t---35 Heated
seats (power) 30 A
Power seats (motor)
17
Ignition Reserve t---switch X
18 Radio 5A (SRS
Airbag not fused)
136