engine VOLVO C30 2008 Workshop Manual
[x] Cancel search | Manufacturer: VOLVO, Model Year: 2008, Model line: C30, Model: VOLVO C30 2008Pages: 234, PDF Size: 4.8 MB
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209 09 Maintenance and servicing
Battery
Battery symbols
Battery replacement
Removing the battery
1. Switch off the ignition and remove the key.
2. Wait at least 5 minutes after switching off the ignition before disconnecting the battery so that all information in the
vehicle's electrical system can be stored in the control modules.
3. Remove the cover over the battery.
4. Disconnect the battery negative (ground) cable.
5. Disconnect the positive cable.
6. Remove the front side of the battery box with a screwdriver.
7. Release the clamp holding the battery.
8. Lift out the battery.
Installing a new battery
1. Put the battery in place in the engine compartment.
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4. Press the lens back into place.
219 09 Maintenance and servicing
Fuses
Fuse box in the engine compartment
The fuse box in the engine compartment has positions for 36 fuses.
Fuses 1-18 are relays/circuit breakers and should only be removed or replaced by an authorized Volvo service
technician.
Fuses 19-36 may be changed at any time when necessary.
Several extra fuses and a fuse removal tool to assist in removing/replacing fuses can be found on the underside of the
fuse box cover in the engine compartment.
There are relay/fuse boxes located in the engine compartment and the passenger compartment.
If an electrical component fails to function, this may be due to a blown fuse. The easiest way to see if a fuse is blown
is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult to remove, special fuse removal tools are located on the inside of the
fuse box covers.
2. From the side, examine the curved metal wire in the fuse to see if it is intact.
3. If the wire is broken, insert a new fuse of the same color and amperage (written on the fuse).
If fuses burn out repeatedly, have the electrical system inspected by a trained and authorized Volvo service technician.
WARNING
Never use metal objects or fuses with higher amperage than those stated on the following pages. Doing so could
seriously damage or overload the vehicle's electrical system.
220 09 Maintenance and servicing
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Fuses
Fuse box in the passenger compartment
The fuse box in the passenger compartment is located under the glove compartment.
To access the fuses:
1. Remove the upholstery covering the fuse box by first pressing in the center pins in the mounting clips approximately
0.5 in (1 cm) with a small screwdriver and then pulling the pins out.
2. Turn both retaining screws (2) counterclockwise until they release.
3. Fold down the fuse box (3) half way. Pull it toward the seat until it stops. Fold it down completely. The fuse box can
be unhooked completely.
4. Replace the blown fuse.
5. Close the fuse box in reverse order.
6. Pull the center pins fully out of the mounting clips, secure the upholstery with the mounting clips and press the pins
into the mounting clips again. The mounting clips then expand, holding the upholstery in position.
221 09 Maintenance and servicing
Fuses
Fuses in the engine compartment
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2 0 0 8
VOLVO C30
244 11 Specifications
Label information 246
Dimensions and weights248
Fluid capacities250
Engine oil251
Engine specifications253
Electrical system255
Three-way catalytic converter257
Volvo programs258
245 11 Specifications
246 11 Specifications
Label information
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250 11 Specifications
Fluid capacities
Specifications and capacities
NOTE
The transmission oil does not normally need to be changed during the service life of the vehicle. However, it may be
necessary to replace the oil if the vehicle is often driven in areas of sustained temperature extremes (hot or cold), when
towing a trailer over long distances, for prolonged driving in mountainous areas, or if the vehicle is often driven short
distances in temperatures under 40°F (5°C).
251 11 Specifications
Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-3, API SL, or ACEA A1/B1. Lower quality oils may not
offer the same fuel economy, engine performance, or engine protection.
Volume: 6.1 US qts (5.8 liters).
Volume between the MIN and Max marks on the dipstick: approximately 1.4 US qts (1.3 liters).
Volvo recommends Castrol.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine protection.
Consult a trained and qualified Volvo service technician for recommendations on premium or synthetic oils.
Oil additives must not be used.
NOTE
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Synthetic oil is not used when the oil is changed at the normal service intervals. This oil is only used at customer
request, at additional charge. Please consult a trained and qualified Volvo service technician.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 104° F (40° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as such as SAE 5W -40 or 0W -40. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 104° F (40° C), SAE
5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
Extreme engine operation
Synthetic oils meeting SAE 0W -30 or 0W -40 and complying with oil quality requirements are recommended for driving
in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged
driving in mountainous areas.
252 11 Specifications
Engine oil
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
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comparison to a reference oil.
253 11 Specifications
Engine specifications
1Certain markets only
2The engine specifications for horsepower and torque listed in this table are based on the use of premium fuel.
254 11 Specifications
Engine specifications
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases engine
power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator) is located
between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
255 11 Specifications
Electrical system
General information
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Battery
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1Models equipped with the High Performance audio system 700 A2
2Models equipped with the Premium Sound audio system, the Volvo Navigation System and/or keyless drive
If the battery must be replaced, replace it with one with the same cold start capacity and reserve capacity as the original
(see the decal on the battery).
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of
California to cause cancer and reproductive harm. Wash hands after handling.
256 11 Specifications
Electrical system
Bulbs used in the car
257 11 Specifications
Three-way catalytic converter
Three-way catalytic converter - general information
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or distributor
ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to operate your
vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such as engine
overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-way catalytic
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converter.
Do not park your vehicle over combustible materials, such as grass or leaves, which can come into contact with the hot
exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-way
catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating.
This includes:
- Altering fuel injection settings or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE
Unleaded fuel is required for vehicles with three-way catalytic converters.
258 11 Specifications
Volvo programs
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits are
described in a separate information package in your glove compartment. If you have misplaced your package, dial:
In the U.S.A. 1-800-638-6586 (1-800-63-VOLVO)
In Canada: 1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Service
Excellence (A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides
passing exams, each technician must also have worked in the field for two or more years before a certificate is issued.
These professional technicians are best able to analyze vehicle problems and perform the necessary maintenance
procedures to keep your Volvo at peak operating condition.
259 11 Specifications
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Contents | Top of Page
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replacing209
specifications255
warning symbols209
Blind Spot Information System (BLIS)156, 157, 158
Booster cushions40
Brake fluid206
Brake lights58
Brake system148
warning light55
Bulbs
list of256
replacing211
C
Capacities250
Cargo area
lighting102
load anchoring eyelets112
net112
Cargo area cover
hard110
soft111
Catalytic converter257
CD player239
Central locking system
immobilizer116
locking and unlocking the vehicle from the inside126
panic alarm118
remote control116, 117
Chains (winter driving)177
Changing a wheel182
Check engine light53
Child restraints
booster cushions40
convertible seats37, 38, 39
infant seats35, 36
introduction33, 34
ISOFIX/LATCH anchors41
recalls and registration43
top tether anchors42
Child safety31
Climate system
air distribution95
air vents88
electronic climate control92, 93, 94