engine VOLVO C70 2002 Owner's Manual
[x] Cancel search | Manufacturer: VOLVO, Model Year: 2002, Model line: C70, Model: VOLVO C70 2002Pages: 99, PDF Size: 2.56 MB
Page 63 of 99
2 0 0 2
VOLVO
C70 Coupe & Convertible
Chapter 8 - Volvo Service
pg. 113 Volvo Service
Page
Label information 114
Maintenance service, Warranty115
Servicing116
Emissions maintenance117
Fuel/emissions systems118
Lubrication119
Engine oil120
Power steering fluid, Brake/clutch system fluid reservoir122
Washer fluid reservoir123
Coolant124
Engine compartment125
Battery maintenance/ Proposition 65 Warning126
Three-way catalytic converter127
pg. 114 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on rear edge of passenger's door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. This plate is located in the engine
compartment, on the inside of the left front fender.
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section of this Manual represent the minimum maintenance required. These services are not covered by the warranty.
You will be required to pay for labor and material used. Refer to your Warranty and Service Records Information
Booklet for further details.
Maintenance services
Your Volvo has passed several major inspections before being delivered to you, according to Volvo specifications. The
maintenance services outlined in this book should be performed as indicated. The extended maintenance service
intervals make it even more advisable to follow this program. Inspection and service should also be performed any
time a malfunction is observed or suspected. It is recommended that receipts for vehicle emission services be retained
in the event that questions arise concerning maintenance. Please refer to the Service Maintenance Record section of the
Warranty and Service Records Information Booklet.
Inspection and service should also be performed anytime a malfunction is observed or suspected.
Page 117
provides more information about maintenance of emission-related components.
Applicable warranties U.S.
In accordance with U.S. Federal Regulations, the following list of applicable U.S. warranties is provided. For Canadian
specification vehicles, see your separate warranty booklet.
New Car Limited Warranty- U.S.
New Car Warranty - Canada
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seat Belt and Supplemental Restraint Systems Limited Warranty-U.S.
Seat Belt and Supplemental Restraint Systems Warranty -Canada
Emission Performance Warranty -U.S. and Province of British Columbia only
Emission Design and Defect Warranty
These are the Federal warranties; other warranties are provided as required by laws in your state or province. Refer to
your separate Warranty and Service Records Information Booklet for detailed information concerning each of the
warranties.
pg. 116 Servicing
Hoisting the car
If a garage jack is used to lift the car, the two jack attachments points should be used. They are specially reinforced to
bear the weight of the car. A garage jack can also be placed under the front of the engine support frame and under the
reinforced plate in the spare wheel well. Take care not to damage the splash guard under the engine. Ensure that the
jack is positioned so that the car cannot slide off it. Always use axle stands or similar structures.
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If a two-post hoist is used to lift the car, the front lift arm pads should be positioned under the rear engine frame
mounts. The rear lift arm pads should be positioned under the rear supporting arm bracket.
CAUTION: Certain models have reduced ground clearance due to the design of the front spoiler. Please observe
caution when driving the car onto a garage hoist.
pg. 117 Emission Maintenance
Periodic maintenance helps minimize emissions
Periodic maintenance will help keep your vehicle running well. Your Warranty and Service Records Information
booklet provides a comprehensive periodic maintenance schedule up to 150,000 miles (240,000 km) of vehicle service.
The schedule includes components that affect vehicle emissions. This page describes some of the emission-related
components.
Engine air filter
The engine air filter cleans particles from air entering the engine. Replace the engine air filter cartridge with a new one
every 37,500 miles (60,000 km) under normal driving conditions. Replace the cartridge more often when the vehicle is
driven under dirty and dusty conditions. The cartridge cannot be cleaned, and should always be replaced with a new
one.
Fuel filter
The fuel filter should be replaced at 105,000 miles (168,000 km). The filter is replaced as a complete unit. Replace
more frequently if contaminated fuel is introduced into the tank, or if there is reason to suspect that this has occurred.
Fuel system, including filler cap, tank and lines and connections
The ability of the fuel system to contain hydrocarbons depends upon a leak-free system. Inspect fuel lines every
30,000 miles (48,000 km).Check for proper sealing of the fuel filler cap which contains "O" ring seals.
NOTE: If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine
light ("Malfunction indicator") may indicate a fault. However, your vehicle's performance will not be affected. Use
only Volvo original or approved fuel filler caps.
Timing belt
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For proper functioning of the vehicle and its emission control systems, the timing belt and belt tensioner must be
replaced every 105,000 miles (168,000 km). Engine damage will occur if the belt fails.
PCV system
(on turbocharged models)
The nipple in the intake manifold and the filter at the end of the PCV hose in the air cleaner should be inspected and
cleaned at 105,000 miles (168,000 km) and thereafter, again at 150,000 mile (240,000 km) intervals.
Spark plugs
The spark plugs should be replaced every 60,000 miles (96,000 km) under normal driving conditions. City driving or
fast highway driving may necessitate replacement sooner.
Under normal driving conditions, spark plugs require no maintenance between replacement intervals. When installing
new plugs, be sure to use the right type and to tighten them correctly. When changing the plugs, clean the terminals
and rubber seals. Also check that the suppressor connectors are in good condition. Cracked or damaged connectors
should be replaced.
pg. 118 Fuel/emissions systems
Fuel system
The fuel system is allelectronic and is microprocessorcontrolled. It can continually compensate for variation in engine
load, speed and temperature to give the best economy and power. A mass air flow sensor measures the inducted air. In
this way the system can make instantaneous adjustments for changes in air temperature or density, thus always
assuring the best economy with the lowest possible exhaust emissions.
Heated oxygen sensor(s)
This is an emission control system designed to reduce emissions and improve fuel economy. The heated oxygen sensor
monitors the composition of the exhaust gases leaving the engine. The exhaust gas analysis is fed into an electronic
module. This adjusts the airfuel ratio to provide optimum conditions for combustion and efficient reduction of the three
major pollutants (hydrocarbons, carbon monoxide and oxides of nitrogen (NOx) by a threeway catalytic converter.
Crankcase ventilation
Crankcase ventilation
The engine is provided with positive crankcase ventilation which prevents crankcase gases from being released into the
atmosphere. Instead, the crankcase gases are admitted to the intake manifold and cylinders.
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Evaporative control system
The car is equipped with an evaporative control system which prevents gasoline vapor from being released into the
atmosphere.
The system consists of a fuel tank with filler pipe and cap, a rollover valve, a Fill Limit Vent Valve (FLVV), vapor
vent lines, a charcoal canister, a purge line, a purge control valve and engine connections .
In addition, there is a pressure sensor connected to the fuel tank and a filter -protected Canister Close Valve (CCV) on
the atmospheric side of the canister, for system diagnosis.
The gasoline vapor is channeled through the rollover valve and the FLVV via the vapor vent lines into the charcoal
canister, where it is stored. When the engine is started, the gasoline vapor is drawn from the charcoal canister to the
engine's air intake system and into the combustion process.
NOTE:
If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Malfunction
Indicator Lamp may indicate a fault.
During a transitional period, a small number of service stations may still have fuel nozzles that are not compatible
with the fuel filler neck on cars equipped with the evaporative control system (ORVR) mandated by the U.S.
Environmental Protection Agency and the California Air Resources Board. If you experience difficulties in refueling
your vehicle, please ask the gas station attendant for assistance.
CAUTION:
Fuel must not be siphoned from the fuel tank. This will damage the Evaporative control system.
Contents | Top of Page
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2 0 0 2
VOLVO
C70 Coupe & Convertible
Chapter 9 - Specifications
pg. 129 Specifications
Page
Oil/fluids specifications 130
Engine specifications131
Cooling/fuel/distributor ignition systems132
Front/rear suspensions132
Transmission, Capacities, Vehicle loading133
Electrical system/bulbs134
Dimensions and weights135
Service manuals, Road assistance136
pg. 130 Oil/fluid specifications
Engine Oil
Meeting or exceeding ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF, and SJ/Energy Conserving.
Oil additives must not be used.
Engine oil Quality:
Meeting API SJ, SJ/CF, and SJ/Energy
Conserving. Capacity (incl. filter)
: 6.2 US
qts. (5.8 liters)
Automatic
transmission fluid Quality:
AW5. Only Volvo gearbox oil (1161540-8). Do
not mix with other oils.. Capacity:
8 US qts. (7.5 liters)
Manual transmission
fluid Quality:
Volvo synthetic gearbox oil 1161423 Capacity: 2.2 US qts. (2.1 liters)
Power steering fluid Quality: ATF Capacity:
0.95 US qts. (0.9
liters)
Brake fluid Quality: DOT 4+ boiling point > 536°F (280°C), P/N
9437433 Capacity:
0.64 US qts. (0.6
liters)
All specifications are subject to change without notice.
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pg. 131 Engine specifications
Engine
Liquid-cooled gasoline, 5-cylinder, in-line engine. Aluminum alloy cylinder block with castiron cylinder liners cast
directly into the block. Aluminum alloy cylinder head with double overhead camshafts and separate intake and outlet
channels.
Engine lubrication is provided by an eccentric pump driven from the crankshaft. Fullflow type oil filter. Exhaust
emission control is accomplished by multiport fuel injection, heated oxygen sensor(s) and threeway catalytic converter.
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold by approx. 8.7
psi (over atmospheric pressure) and engine power output by approx. 50 horsepower over that developed by the
normallyaspirated engine. The charge air cooler (which resembles a radiator) is located between the turbocompressor
and inlet manifold.Designation: Volvo B 5234 T3
Output 236 hp at 5400 rpm (176 kw/90 rps)
Max. torque 243 ft. lbs. at 2400-5100 rpm (330 Nm/40-92 rps)
Number of cylinders 5
Bore 3.19" (81 mm)
Stroke 3.54" (90 mm)
Displacement 2.3 liters
Compression ratio 8.5:1
Number of valves 20
Designation: Volvo B 5244 T
Output 190 hp at 5100 rpm (142 kw/85 rps)
Max torque 199 ft. lbs. at 1800-5000 rpm (270 Nm/27-83 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 9.0:1
Number of valves 20
All specifications are subject to change without notice.
pg. 132 Specifications
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Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 180° F (87° C)
Coolant: Volvo original coolant/antifreeze
Capacity: 7.4 US qts. (7.0 liters)
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 12453
Distributor ignition setting: Not adjustable
Spark plugs: Champion RC8PYP (or equivalent)
Spark plug gap: 0.03" (0.75 mm)
Tightening torque: 18.4 ft. lbs. +/ 3.7 ft. lbs. (25 Nm +/ 5 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Powerassisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.4 mm +/ 0.7 mm
Toe-in measured on tire sides: 2.9 +/ 0.9 mm
Rear suspension
Deltalink individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 4° +/ 10°
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pg. 133 Specifications
Power transmission
Manual transmission: M 56 H
Singledisc dry plate clutch. Allsynchromesh on all gears including reverse; integrated final drive. Operation via a floor
mounted gear lever.Final drive ratio 4.00:1
Reduction ratios
1st gear 3.07:1
2nd gear 1.77:1
3rd gear 1.19:1
4th gear 0.87:1
5th gear 0.70:1
Reverse 2.99:1
Automatic transmission: AW 55-50 LE
4 or 5-speed automatic electronically controlled gearbox comprising a hydraulic torque converter with a lockup
function; planetary gear, integrated final drive.
Operation via a floor mounted gear selector lever. Drive shafts with symmetrical joint location. Overdrive. Final drive ratio 2.44:1
Reduction ratios
1st gear 4.77:1
2nd gear 2.10:1
3rd gear 1.96:1
4th gear 1.32:1
5th gear 1.02:1
Reverse 3.23:1
Capacities
Fuel tank 17.9 US gals (68 liters)
Cooling system 7.4 US qts. (7.0 liters)
Engine oil (incl. filter) 6.1 US qts. ( 5.8 liters)
Automatic transmission 2 US gals (7.6 liters)
Manual transmission 2.2 US qts. (2.1 liters)
Power steering fluid 0.95 US qts (0.9 liters)
Washer fluid reservoir 4.7 US qts. (4.5 liters)
Brake/clutch system 0.6 US qts (0.6 liters)
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Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel filler flap. The label lists both tire and vehicle design
limits. Do not load your car beyond the load limits indicated.WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without notice.
pg. 134 Specifications
Electrical system
12 Volt, negative ground.
Voltagecontrolled generator. Singlewire system with chassis and engine used as conductors.
Battery
Voltage 12 Volt
Capacity 520 A/100 min
(certain markets) 420 A/75 min
The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this matter.
Generator
Rated output 1400 W
Max. current 100 A
Bulbs
Bulb US no.Power SocketNo/bulbs
Headlights
High beam H755W -2
Low beam H755W -2
Front parking lights/turn signals 3357NA30/7W/30/2.2cp W 2.5 x 15q2
Turn signals, rear -21W BAU 152
Side direction indicators -5W W 2.1x9.5 d2
Tail lights 675W/4cp BA 15 s4
Brake lights 115621W/32cp BA 15 s2
Backup lights 115621W/32cp BA 15 s2
Rear fog light 115621W/32cp BA 15 s1
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