service VOLVO S40 2000 User Guide

· Check the tire pressure when refuelling.
· The tire pressure should be corrected only when the tires are cold.
· With warm tires, correct only when the pressure is too low. The tire temperature rises after driving just a few miles.
Vehicle loading
The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire
information label* located on the inside of the fuel filler flap. This label lists both tire and vehicle design limits.
Do not load your car beyond the load limits indicated.
*Please note that the tire information label indicates pressure for both comfort and fuel economy.
Tire pressure label on fuel filler door
pg. 79 Wheels and tires
Uniform tire quality grading
All passenger car tires must conform to Federal Safety Requirements in addition to these grades
TREADWEAR
The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions
on a specified government test course. For example, a tire graded 150 would wear one and one half (1 1/2) times as
well on the government course as a tire graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and many depart significantly from the norm due to variation in driving habits,
service practices and differences in road characteristics and climate.
TRACTION
The traction grades, from highest to lowest, are AA, A, B, and C, as measured under controlled conditions on specified
government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.WARNING!
The traction grade assigned to this tire is based on braking (straight-ahead) traction tests and does not include
cornering (turning) traction.
TEMPERATURE
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2 0 0 0
VOLVO
S & V 40
Chapter 8 - Volvo Service
pg. 103 Volvo Service
Service - an investment
An investment which will pay dividends in the form of improved reliability, durability and resale value. Label information
104
Maintenance service, Warranty105
Maintenance schedule106
Servicing108
Engine compartment109
Fuel/emissions systems110
Lubrication111
Engine oil112
Power steering fluid, Brake/clutch system fluid reservoir114
Coolant115
Windshield washer nozzle, Washer fluid reservoir116
Battery maintenance117
Automatic transmission fluid118
pg. 104 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
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(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
7 Child safety latch label
* The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle
with the retailer and when ordering parts.
** These decals are located on the underside of the hood.
All specifications are subject to change without notice.
pg. 105 Maintenance service, Warranty
Maintenance service
Volvo advises you to follow the service program which is outlined in the "Warranty and Service Records Information
booklet". This maintenance program contains inspections and services necessary for the proper function of your car.
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The maintenance services contain several checks which require special instruments and tools and therefore must be
performed by a qualified technician. To keep your Volvo in top condition, specify time tested and proven Genuine
Volvo Parts and Accessories.
The Federal Clean Air Act U.S.
The Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to assure the
proper functioning of those components that control emissions. The maintenance instructions listed in the "Servicing"
section of this Manual represent the minimum maintenance required. These services are not covered by the warranty.
You will be required to pay for labor and material used. Refer to your Warranty booklet for further details.
Maintenance services
Your Volvo has passed several major inspections before being delivered to you, according to Volvo specifications. The
maintenance services outlined in this book should be performed as indicated. The extended maintenance service
intervals make it even more advisable to follow this program. Inspection and service should also be performed any
time a malfunction is observed or suspected. It is recommended that receipts for vehicle emission services be retained
in the event that questions arise concerning maintenance. See your "Warranty and Service Records Information
booklet".
Applicable warranties
In accordance with U.S. Federal Regulations, the following list of applicable U.S. warranties is provided.
· New Car Limited Warranty
· Parts and Accessories Limited Warranty
· Corrosion Protection Limited Warranty
· Seat belt and Supplemental Restraint Systems Limited Warranty
· Emission Design and Defect Warranty
· Emission Performance Warranty
These are the Federal warranties; other warranties are provided as required by state law. Refer to your separate
"Warranty and Service Records Information booklet" for detailed information concerning each of the warranties.
pg. 106 Maintenance schedule2000
MAINTENANCE SCHEDULE SV40
For complete maintenance information, please refer to your
Warranty and Service Records Information Booklet.
A = Adjust (Correct if necessary)
R = Replace
I = Inspect (Correct or Replace if necessary)
L = Lubricate
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· During a transitional period, a small number of service stations may still have fuel nozzles that are not compatible
with the fuel filler neck on cars equipped with the evaporative control system (ORVR) mandated by the U.S.
Environmental Protection Agency and the California Air Resources Board. If you experience difficulties in refueling
your vehicle, please ask the gas station attendant for assistance.
CAUTION:
Fuel must not be siphoned from the fuel tank. This will damage the Evaporative control system.

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Coolant: Volvo original coolant/antifreeze
Capacity: 6 US qts. (5.7 liters)
Fuel system
The engine is equipped with a multipoint fuel injection system.
Distributor ignition system
Firing order: 13-4-2
Distributor ignition setting: Not adjustable
Spark plugs: Champion RC8PYP or equivalent
Spark plug gap: 0.03" (0.75 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
· Replacing distributor ignition components e.g. plugs, coil, etc.
· Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Replacing spark plugs
The spark plugs should be changed according to your service program in your Warranty booklet. However, city
driving or fast highway driving may necessitate changing after 15,000 miles (24,000 km) of driving. When installing
new plugs, be sure to fit the right type and use correct torque, see "Specifications". When changing the plugs, check
that the suppressor connectors are in good condition. Cracked or damaged connectors should be replaced. When
changing the spark plugs, clean the terminals and the rubber seals.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Powerassisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to a car at curb weight (without passengers or cargo).
Toe-in measured on the wheel rims: 2,1 mm + - 0,7 mm
Toe-in measured on tire sides: 2,6 mm + - 0,8 mm
Rear suspension
Multilink individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
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* For permanent roof racks, check the manufacturer's weight specifications.
** Please refer to section "Trailer towing"WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
All specifications are subject to change without notice.
pg. 126 Road Assistance
Your new Volvo comes with a four year road assistance program named ONCALL. Additional information, features,
and benefits are described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U.S.A .
1-800-63-VOLVO (1-800-638-6586)
In Canada:
1-800-263-0475
Volvo supports Voluntary Mechanic Certification by the A.S.E. (pertains to the USA only). Certified mechanics have
demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also have
worked in the field for two or more years before a certificate is issued. These professional mechanics are fully able to
analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating
condition.
All specifications are subject to change without notice.

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Fuel system110,122
Fuel tank cover - opening59
Fuses91,92,93
G
Gas tank cover - opening59
Generator124
H
Hand brake30
Handling56
Hazard warning flashers24
Heated front seats30
Heating35
Heating and air conditioning33
Hood50
I
Ignition switch24
Immobilizer (start inhibitor)38
Instruments16,17
Integrated booster cushion10
J
Jack82
Jack (sedan)52
Jump starting68
K
Keyless entry system40
Keylock61
Keys38
L
Label information104
Locking button - central39
Locks39
Long distance trips72
Lubrication111
Lumbar support45,46
M
Maintenance schedule106
Maintenance service105
Malfunction indicator lamp20
Manual transmission fluid120
Mirrors - rear/side view47
O
Occupant safety14
Octane rating59
Odometer18
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Oil - engine113
Oil pressure warning light20
On-call126
P
Paint touchup98
Parking brake30
Parking brake reminder light20
Polishing100
Power seats46
Power steering fluid114,120
R
Radio
SC-813128
SC-816141
Reading lights48
Rear fog light22
Rear suspension122
Refueling59
Remote control (central locking system)40
Remote keyless entry system40
Replacing bulbs86,88,89,90
Replacing fuses91
Reporting safety defects14
Roadholding56
Roof rails/racks56
S
Safety defects - reporting14
Safety locks - child44
Seat belt maintenance14
Seat belts2,3
Seat belts - cleaning101
Seats45
Service reminder indicator21
Servicing108,109
Shift lock61,62
Shiftlock release (override)95
Side Impact Protection System (SIPS)8
Side-view mirrors - heated24
SIPS8
Snow chains77
Snow tires77
Spare tire80
Spare tire (sedan)52
Spark plugs122
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