VOLVO S40 2001 Service Manual

cornering (turning) traction.
TEMPERATURE
The temperature grades are AA (the highest), A, B, and C, representing the tire's resistance to the generation of heat
and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive
temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car
tires must meet under the Federal Motor Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by law.
UNIFORM TIRE QUALITY GRADING LOCATING THE GRADE
Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width.
Treadware 200 Traction AA Temperature AWARNING!
The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive
speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible
tire failure.
pg. 82 Spare tire
Special Spare
The spare tire in your car is called a "Special Spare". It has the following designation: 124/90 R15 96M.
Recommended tire pressure (see the bottom line of the decal on the fuel filler door) should be maintained irrespective
of which position on the car the Special Spare tire is used on.
In the event of damage to this tire, a new one can be purchased from your Volvo retailer.WARNING!
Current legislation prohibits the use of the "Special Spare" tire other than as a temporary replacement for a punctured
tire. In other words, it must be replaced as soon as possible by a standard tire. Roadholding, etc., may be affected
with the "Special Spare" in use. Do not, therefore, exceed 50 mph (80 km/h).
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CAUTION: The car must not be driven with wheels of different dimensions or with a spare tire other than the one that
came with the car. The use of different size wheels can seriously damage your car's transmission.
CAUTION: We recommend that you switch the DSA system off whenever you use the "Special Spare" tire that does
not match the diameter of your other tires. See page 30
.

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2 0 0 1
VOLVO
S40 & V40
Chapter 6 - In case of an emergency
pg. 83 In case of an emergency
In case of an emergency
Even if you maintain your car in good running condition, there is always the possibility that something might go wrong
and prevent you from driving, such as a punctured tire, blown fuse or bulb, etc. For additional information, see section
"ON CALL Road Assistance". Tool kit, Jack
84
Changing a tire85
Replacing bulbs87
Replacing fuses93
Replacing wiper blades96
In case of emergency97
Manually closing the sun roof98
pg. 84 Tool kit, Jack
Tool kit and jack
The tool kit and jack are under the carpet in the cargo space floor, next to the spare wheel.
Contents of tool kit
1. Combined screwdriver/socket wrench
2. Lug wrench
3. Crank (for the jack)
4. Gloves
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The screwdriver is combined with the socket wrench. The tools can be alternated by pulling the shaft out of the handle
and reinserting the opposite end of the shaft into the handle.
Removing the jack
Take the spare wheel out.
Tighten the jack slightly by turning the axle (1) and remove it from the retaining clip.
Replacing the jack
Put the jack in the clip and turn axle (1) until the jack is securely in place.
Replace the tools in the same place.WARNING!
· The jack (see the following pages) must be correctly placed in the jack attachment.
· Be sure the jack is on a firm, level, non-slippery surface.
· Never allow any part of your body to be extended under a car supported by a jack.
· Use the jack intended for the car when replacing a wheel. For any other job, use stands to support the side of the
car being worked on.
· Apply the parking brake and put the gear selector in position P.
· Block the wheels standing on the ground, use rigid wooden blocks or large stones.
· The jack should be kept well-greased.
· Use gloves
pg. 85 Wheel changing
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Changing a wheel
· Engage the parking brake.
· Put the gear selector in (P)ark.
· Get all the passengers to move to a safe place outside the car.
· Close all doors.
· Block the wheels remaining on the ground with wooden blocks, stones or something similar.
· Pull the wheel cover off the wheel (steel rims) or use the flat end of the lug wrench in the tool kit (1) (alloy rims) and
twist it to loosen the wheel cap (2).
· With the car still on the ground, use the lug wrench to loosen the wheel lugs 1/2 - 1 turn. Position the lug wrench so
that you apply force in a downward direction. Never lift up on the lug wrench to loosen or tighten lugs.
· Turn the bolts counterclockwise to loosen. If necessary, press down on the lug wrench with your foot to loosen the
lugs (3) .
CAUTION:
· The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with
the car. The use of different size wheels can seriously damage your car's transmission.
· Correct tightening torque on wheel bolts must be observed. The wheel bolts should never be greased or lubricated.
Extended, chromed wheel bolts must not be used with steel rims, as they make it impossible to fit the hub caps.
pg. 86 Wheel changing
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Attaching the jack
There are two jack attachment points located on each side of the car. These attachment points are marked by arrows on
the outside of the cover over the bottom sill (see illustration).
Check that the doors are closed and stay closed all the time the car is jacked up.
· Position the jack under the two notches closest to the wheel to be changed (1).
· Attach the crank to the jack (C).
· Attach the lug wrench (D) to the crank.
· Raise the jack by cranking it clockwise. Be sure the jack engages the attachment point correctly.
The base of the jack must be flat on a level, firm, non-slippery surface. Before raising the car, check that the
jack is still correctly positioned in the attachment point.
· Raise the car until the wheel to be changed is lifted off the ground.
· Unscrew the wheel bolts completely and carefully remove the wheel so as not to damage the thread on the studs.
WARNING!
The jack must be correctly placed in the jack attachment.
Installing the wheel
Clean the contact surfaces on the wheel and hub. Lift the wheel and place it on the hub. Install the wheel bolts
crosswise and tighten until snug by turning clockwise. Lower the vehicle to the ground and alternately tighten the bolts
to 81 ft. lbs. (110 Nm). Install the wheel cover (where applicable).
pg. 87 Replacing bulbs
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Remove cover
Removing high/low beam headlight bulbs
· Your car is fitted with separate high and low beam bulbs.
· Switch off the lights and remove the ignition key.
· Open the hood.
· Pull off the rubber cover from the rear of the bulb unit to be replaced.
· Release the retaining spring and withdraw the connector/bulb from the headlight unit. Pull the bulb out of the
connector.
NOTE: Never touch the glass of a bulb with your fingers: this could leave traces of grease or oil on the glass which
then evaporate and may damage the reflector.
pg. 88 Replacing bulbs
Installing high/low beam headlight bulbs
· Insert the new bulb in the headlight unit
· Reconnect the connector and wiring.
· Press the retaining spring over the connector/bulb until it clicks into position.
· Reinstall the rubber cover at the rear of the headlight unit.
· Put the hard plastic cover in place above the headlight housing and press the tab down to secure the cover.
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NOTE: Never touch the glass of a bulb with your fingers: this could leave traces of grease or oil on the glass which
then evaporate and may damage the reflector.
Side marker lamp replacement
Slide the lamp insert backward and pull out. Try to loosen the lamp insert with your fingers if possible. Otherwise use
a stiff piece of plastic or wood to protect the paint. Turn the bulb holder counter-clockwise and pull out. Replace with
a new bulb. Press in the bulb holder and twist clockwise. Reinstall the lamp insert by pressing it into the bodywork.
pg. 89 Replacing bulbs
Front direction indicators and parking lights
Removing the bulb:
· Loosen the screw (A) between the headlight and direction indicator housings (max. 2 complete turns
counterclockwise), using the screwdriver supplied in the tool kit.
· Press clip D and move the direction indicator housing forward.
· With the wiring still attached, turn bulb holder slightly counterclockwise and withdraw it from the lamp housing.
· Pull the bulb to remove.
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Replacement
· Insert a new bulb in the holder.
· Reinsert the bulb holder in the lamp housing and turn it clockwise until it clicks into place.
· Press the lamp housing into place.
Make sure than locating pin B fits into the hole in the fender and slotted hole (C) around the screw.
· Tighten the screw.
pg. 90 Replacing bulbs
Replacement of rear light bulbs - S40
All the bulbs in the rear light unit are replaced from inside the trunk Procedure:
· Switch off the lights and remove the ignition key.
· Turn the clip 90° and pull it out. Fold the panel in the boot towards the middle so as to get access to the bulb holder.
· Push catches A and B in and remove the bulb holder. The bulbs are held in the bulb holder.
· Leave the connector and cables connected to the bulb holder.
· Remove the bulb by pressing it inwards and turning it a few degrees counterclockwise.
· Insert a new bulb into the bulb holder and replace the holder. Check that the bulb works and refit the panel.
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Replacement of rear light bulbs - V40
All the bulbs in the rear light unit are replaced from inside the cargo area. Procedure:
· Switch off the lights and remove the ignition key.
· Open the cover in the panel
· Push catches A and B in and remove the bulb holder. The bulbs are held in the bulb holder.
· Leave the connector and cables connected to the bulb holder.
· Remove the bulb by pressing it inwards and turning it a few degrees counterclockwise.
· Insert a new bulb into the bulb holder and replace the holder. Check that the bulb works and refit the cover.
1 Tail light (rear parking light) 5W
2 Direction indicator 21W
3 Brake light 21W
4 Tail light 5W
5 Backup light 21W
6 Rear fog light (LH side only) 21W
pg. 91 Replacing bulbs
Side direction indicator
1. Slide the lens forward and pull out the rear edge.
2. Pull out the entire lens/bulb unit.
3. With the lens toward you, turn the bulb holder 1/4 turn (the wires should not be disconnected from the holder) and
pull out the bulb holder from the lens unit.
4. Pull the old bulb straight out and press a new one into place.
5. Replace the entire unit in the reverse order.
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