service VOLVO S40 2007 Owner's Guide

2. Power steering fluid reservoir (concealed behind the headlight)
3. Dipstick - engine oil
4. Radiator
5. Cooling fan
6. Washer fluid reservoir
7. Engine oil filler cap
8. Brake/clutch fluid reservoir
9. Battery
10. Relay/fuse box
11. Air cleaner
WARNING
The cooling fan may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
189 09 Maintenance and servicing
Engine oil
Changing engine oil and oil filter
See page 231
for oil specifications. Refer to the Warranty and Service Records Information booklet for information on the
oil change intervals.
Volvo recommends
.
NOTE
Volvo does not recommend the use of oil additives.
Synthetic oil is not used when the oil is changed at the normal maintenance intervals except at owner request and at
additional charge. Please consult your Volvo retailer.
Checking and adding oil
The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to the
first scheduled maintenance service
The car should be parked on a level surface when the oil is checked.
If the engine is warm , wait for at least 10- 15 minutes after the engine has been switched off before checking the oil.
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The cooling system must always be kept filled to the correct level, and the level must be between the MIN and MAX
marks. If it is not kept filled, there can be high local temperatures in the engine which could result in damage. Different
types of antifreeze/coolant may not be mixed. Check coolant regularly!
WARNING
Never remove the radiator cap while the engine is warm. Wait until the vehicle cools. If it is necessary to top off the
coolant when the engine is warm, unscrew the expansion tank cap slowly so that the overpressure dissipates.
Brake fluid
The brake fluid should always be between the MIN and MAX marks on the side of the reservoir. Check, without removing
the cap, that there is sufficient fluid in the reservoir.
Fluid type : DOT 4+ boiling point >536°F (280°C), P/N 9437433
Replace : The fluid should be replaced according to the intervals specified in the Warranty and Service Records
Information booklet. When driving under extremely hard conditions (mountain driving, etc), it may be necessary to replace
the fluid more often. Consult your Volvo retailer. Always entrust brake fluid changing to an authorized Volvo retailer.
Power steering fluid
The fluid level is checked at each service interval.
Fluid type : Volvo power steering fluid or equivalent.
Replace : No fluid change required.
WARNING
If a problem should occur in the power steering system or if the vehicle has no electrical current and must be towed, it is
still possible to steer the vehicle. However, keep in mind that greater effort will be required to turn the steering wheel.
192 09 Maintenance and servicing
Wiper blades
Replacing windshield wiper blades
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Battery
Battery maintenance
Driving habits and conditions, climate, the number of starts, etc., all affect the service life and function of the battery. In
order for your battery to perform satisfactorily, keep the following in mind:
Check the fluid level in each cell in the battery every 24 months or every 15,0001 miles (24,000 km), whichever is
sooner. The fluid should be at the level shown in the illustrations above (A). Do not overfill.
1More frequently in warm climates.
Use a screw driver to open the caps or cover and a flashlight to inspect the level.
If necessary, add distilled water. The level should never be above the indicator (A).
The fluid level should be checked if the battery has been recharged.
After inspection, be sure the cap over each battery cell or the cover is securely in place.
Check that the battery cables are correctly connected and properly tightened.
Never disconnect the battery when the engine is running, or when the key is in the ignition. This could damage the
vehicle's electrical system.
The battery should be disconnected from the vehicle when a battery charger is used directly on the battery.
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of
California to cause cancer and reproductive harm. Wash hands after handling.
194 09 Maintenance and servicing
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5. Connect the ground cable.
6. Reinstall the cover over the battery.
NOTE
Used batteries should be properly disposed of at a recycling station or similar facility, or taken to your Volvo retailer.
WARNING
Never expose the battery to open flame or electric spark.
Do not smoke near the battery.
Battery fluid contains sulfuric acid. Do not allow battery fluid to contact eyes, skin, fabrics or painted surfaces. If
contact occurs, flush the affected area immediately with water. Obtain medical help immediately if eyes are affected.
195 09 Maintenance and servicing
Bulbs
Bulbs used in the car
NOTE
Never touch the glass of bulbs with your fingers. Grease and oils from your fingers vaporize in the heat and will leave
a deposit on the reflector, which will damage it.
The optional Bi -Xenon headlight bulbs contain trace amounts of mercury. These bulbs should always be disposed of
by an authorized Volvo retailer.
Certain bulbs should only be replaced by a trained and qualified Volvo service technician:
- Courtesy (dome) lighting
- Reading lights
- Glove compartment lights
- Turn signals and courtesy lights in the side door mirrors
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- High-mounted brake lights
- Bi -Xenon headlights
196 09 Maintenance and servicing
Replacing front bulbs
Removing the headlight housing
The entire headlight housing must be lifted out when replacing the high/low beam, parking light, turn signal, and side
marker bulbs. To lift out the housing:
1. Remove the key from the ignition and turn the headlight switch to position 0.
2. Open the hood.
3. Pull up the headlight housing's retaining pin (1)
4. Pull the headlight housing to one side and then forward (2).
5. Disconnect the wiring connector.
6. Lift out the headlight housing and place it on a soft surface to avoid scratching the lens.
After the defective bulb has been replaced, reinsert the housing in the reverse order. Check that the retaining pin is
correctly inserted.
WARNING
Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be replaced by
an authorized Volvo service technician.
Low beam bulb
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6. Press the wiring connector back into position.
7. Press the bulb holder into place and reinstall the cover.
Location of taillight bulbs
NOTE
If the message indicating a burned out bulb remains in the information display after the bulb has been replaced, consult
an authorized Volvo retailer or workshop.
High-level brake light
These bulbs should only be replaced by an authorized Volvo service technician.
201 09 Maintenance and servicing
Replacing interior bulbs
License plate lighting
1. Switch off all lights and turn the key to position 0.
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6. Press the three lower lugs back into place.
202 09 Maintenance and servicing
Fuses
Fuse box in the engine compartment
The fuse box in the engine compartment has positions for 36 fuses.
Fuses 1-18 are relays/circuit breakers and should only be removed or replaced by an authorized Volvo service
technician.
Fuses 19-36 may be changed at any time when necessary.
Several extra fuses and a fuse removal tool to assist in removing/replacing fuses can be found on the underside of the fuse
box cover in the engine compartment.
Replacing fuses
There are relay/fuse boxes located in the engine compartment and the passenger compartment.
If an electrical component fails to function, this may be due to a blown fuse. The easiest way to see if a fuse is blown is to
remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult to remove, special fuse removal tools are located on the inside of the fuse
box covers.
2. From the side, examine the curved metal wire in the fuse to see if it is intact.
3. If the wire is broken, insert a new fuse of the same color and amperage (written on the fuse).
If fuses burn out repeatedly, have the electrical system inspected by an authorized Volvo retailer.
WARNING
Never use fuses with higher amperage than those stated in the following tables. Doing so could overload the vehicle's
electrical system.
203 09 Maintenance and servicing
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The transmission oil does not normally need to be changed during the service life of the vehicle. However, it may be
necessary to replace the oil if the vehicle is often driven in areas of sustained temperature extremes (hot or cold), when
towing a trailer over long distances, for prolonged driving in mountainous areas, or if the vehicle is often driven short
distances in temperatures under 40°F (5°C).
231 11 Specifications
Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-3, API SL, and ACEA A1/B1. Lower quality oils may not
offer the same fuel economy, engine performance, or engine protection.
Volume: 6.1 US qts (5.8 liters).
Volume between the MIN and Max marks on the dipstick: approximately 1.4 US qts (1.3 liters).
Volvo recommends
.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine protection.
Consult your Volvo retailer for recommendations on premium or synthetic oils.
Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is changed at the normal service intervals. This oil is only used at customer
request, at additional charge. Please consult your Volvo retailer.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 86° F (30° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as such as SAE 5W -40 or 0W -40. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 86° F (30° C), SAE
5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
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Extreme engine operation
Synthetic oils meeting SAE 0W -30 or 0W -40 and complying with oil quality requirements are recommended for driving
in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged
driving in mountainous areas.
1 See the information on page 232.
232 11 Specifications
Engine oil
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
233 11 Specifications
Engine specifications
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In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Service
Excellence (A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides
passing exams, each technician must also have worked in the field for two or more years before a certificate is issued.
These professional technicians are best able to analyze vehicle problems and perform the necessary maintenance
procedures to keep your Volvo at peak operating condition.
237 11 Specifications
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