service VOLVO S40 2010 Owner´s Manual

09 Maintenance and servicing
Engine oil 09
218
Changing engine oil and oil filter
See page 275 for oil specifications. Refer to
the Warranty and Service Records Information
booklet for information on the oil change inter-
vals.
Volvo recommends Castrol.
NOTE
•Volvo does not recommend the use of
oil additives.
•Synthetic oil is not used when the oil is
changed at the normal maintenance
intervals except at owner request and at
additional charge. Please consult a
trained and qualified Volvo service tech-
nician.
Checking and adding oilThe oil level should be checked every time the
vehicle is refueled. This is especially important
during the period up to the first scheduled
maintenance service
•The car should be parked on a level surface
when the oil is checked.
•If the engine is warm, wait for at least
10–15 minutes after the engine has been
switched off before checking the oil.
G020338
Location of dipstick and oil filler cap
Checking the oil1. Pull out the dipstick and wipe it with a lint-
free rag.
2. Reinsert the dipstick, pull it out, and check
the oil level.
3. Add oil if necessary. If the level is close to
the MIN mark, add approximately
1 US quart (1 liter) of oil.
4. Run the engine until it reaches normal
operating temperature.
5. Switch off the engine and wait for at least
10–15 minutes and recheck the oil level. If
necessary, add oil until the level is near the
MAX mark.
G020336
CAUTION
•Not checking the oil level regularly can
result in serious engine damage if the oil
level becomes too low.
•Oil that is lower than the specified qual-
ity can damage the engine.
•Always add oil of the same type and
viscosity as already used.
•Never fill oil above the MAX mark. This
could cause an increase in oil consump-
tion.

09 Maintenance and servicing
Fluids 09
220
Washer fluid
G026425
Washer fluid reservoir
The washer fluid reservoir is located in the
engine compartment and holds approximately
6.8 US qts (6.5 liters). During cold weather, the
reservoir should be filled with windshield
washer solvent containing antifreeze.
Coolant
G020334
Coolant reservoir
Normally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
CAUTION
•If necessary, top up the cooling system
with Volvo Genuine Coolant/Antifreeze
only (a 50/50 mix of water and anti-
freeze).
•Different types of antifreeze/coolant
may not be mixed.
•If the cooling system is drained, it
should be flushed with clean water or
premixed anti-freeze before it is refilled
with the correct mixture of water/anti-
freeze.
•The cooling system must always be
kept filled to the correct level, and the
level must be between the MIN and
MAX marks. If it is not kept filled, there
can be high local temperatures in the
engine which could result in damage.
Check coolant regularly!
•Do not top up with water only. This
reduces the rust-protective and anti-
freeze qualities of the coolant and has a
lower boiling point. It can also cause
damage to the cooling system if it
should freeze.
•Do not use chlorinated tap water in the
vehicles cooling system.

09 Maintenance and servicing
Fluids09
221
WARNING
Never remove the radiator cap while the
engine is warm. Wait until the vehicle cools.
If it is necessary to top off the coolant when
the engine is warm, unscrew the expansion
tank cap slowly so that the overpressure
dissipates.
Brake fluid
G020333
Brake fluid reservoir
The brake fluid should always be between the
MIN and MAX marks on the side of the reser-
voir. Check, without removing the cap, that
there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536 °F(280 °C), P/N 9437433
Replace: The fluid should be replaced accord-
ing to the intervals specified in the Warranty
and Service Records Information booklet.
When driving under extremely hard conditions
(mountain driving, etc), it may be necessary to
replace the fluid more often. Consult your
Volvo retailer. Always entrust brake fluid
changing to a trained and qualified Volvo serv-
ice technician.
WARNING
•If the fluid level is below the MIN mark
in the reservoir or if a brake-related
message is shown in the information
display: DO NOT DRIVE. Have the car
towed to a trained and qualified Volvo
service technician and have the brake
system inspected.
•Dot 4+ should never be mixed with any
other type of brake fluid.
Power steering fluid
The fluid level is checked at each service inter-
val.
Fluid type: Volvo power steering fluid or equiv-
alent.
Replace: No fluid change required.
WARNING
If a problem should occur in the power
steering system or if the vehicle has no elec-
trical current and must be towed, it is still
possible to steer the vehicle. However, keep
in mind that greater effort will be required to
turn the steering wheel.

09 Maintenance and servicing
Battery09

223 Battery maintenance
Driving habits and conditions, climate, the
number of starts, etc., all affect the service life
and function of the battery. In order for your
battery to perform satisfactorily, keep the fol-
lowing in mind:
Check the fluid level in each cell in the battery
every 24 months or every 15,000
1 miles
(24,000 km), whichever is sooner.
•Use a screw driver to open the caps or
cover and a flashlight to inspect the level.
•If necessary, add distilled water. The level
should never be above the indicator.
•The fluid level should be checked if the
battery has been recharged.
•After inspection, be sure the cap over each
battery cell or the cover is securely in
place.
•Check that the battery cables are correctly
connected and properly tightened.
•Never disconnect the battery when the
engine is running, or when the key is in the
ignition. This could damage the vehicle's
electrical system.
•The battery should be disconnected from
the vehicle when a battery charger is used
directly on the battery.
•To help keep the battery in good condition,
the vehicle should be driven for at least 15
minutes a week or connected to a charger
with an automatic charging function.
•If the battery is fully discharged a number
of times, this may shorten its service life.
Keeping the battery fully charged helps
prolong its service life.
•The service life of a battery is affected by
factors such as driving conditions and cli-
mate. Extreme cold may also further
decrease the battery’s starting capacity.
•Because the battery’s starting capacity
decreases with time, it may be necessary
to recharge it if the vehicle is not driven for
an extended period of time or if the vehicle
is usually only driven short distances.
•
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
Battery symbols
Wear protection goggles
See owner's manual for
details
Keep away from children
Corrosive
1More frequently in warm climates.

09 Maintenance and servicing
Replacing bulbs09

225 Introduction
Before replacing bulbs in your vehicle, please
keep the following points in mind:
NOTE
Never touch the glass of bulbs with your fin-
gers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.
The optional Active Bending Light bulbs
contain trace amounts of mercury. These
bulbs should always be disposed of by a
trained and qualified Volvo service techni-
cian.
Certain bulbs should only be replaced by a
trained and qualified Volvo service techni-
cian:
•Courtesylighting
•Reading lights
•Glove compartment lights
•Turn signals and courtesy lights in the
side door mirrors
•Brake lights
•Active Bending Lights, Brake lights
Removing the headlight housing
WARNING
•The engine should not be running when
changing bulbs.
•When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot.
G019599
The entire headlight housing must be lifted out
when replacing the high/low beam, parkinglight, turn signal, and side marker bulbs. To lift
out the housing:
1. Remove the key from the ignition and turn
the headlight switch to position
.
2. Open the hood.
3. Pull up the headlight housing's retaining
pin.
4. Pull out the headlight housing.
G019600
5. Disconnect the wiring connector by press-
ing down the clip with your thumb while at
the same time pulling the connector with
your other hand.

09 Maintenance and servicing
Replacing bulbs 09
226* Option/accessory, for more information, see Introduction.
6. Lift out the headlight housing and place it
on a soft surface to avoid scratching the
lens.
CAUTION
When disconnecting the connector, pull on
the connector itself and not on the wiring.
After the defective bulb has been replaced,
reinsert the housing in the reverse order. Check
that the retaining pin is correctly inserted.
WARNING
Active Bending Lights* – due to the high
voltage used by these headlights, these
bulbs should only be replaced by a trained
and qualified Volvo service technician.
Low beam bulb
G019131
Cover with retaining clamps
1. Open the hood and remove the headlight
housing (see page 225 for instructions).
2. Release the retaining clamps on the cover.
3. Release the bulb's retaining spring holding
the bulb in place by pressing it inward and
downward.
4. Pull out the bulb.
G019133
Low beam bulb
Installing a new bulb1. Insert the new bulb. It can only be installed
in one position.
2. Press the retaining spring inward and
upward and slightly to the right until it
snaps into place.
3. Press the wiring connector onto the bulb.
4. Put the plastic cover in place.
5. Press the retaining clamps back into place.
6. Reinstall the headlight housing (see
page 225).

09 Maintenance and servicing
Replacing bulbs09

* Option/accessory, for more information, see Introduction.227 High beam bulb (halogen)
G019136
Halogen high beam bulb
1. Open the hood.
2. Remove the headlight housing (see
page 225).
3. Remove the cover on the upper side of the
headlight housing by turning it counter-
clockwise.
NOTE
The halogen high beam bulb has a different
socket on vehicles equipped with the
optional Active Bending Lights. On these
models, pull the bulb straight out.
WARNING
Active Bending Lights* – due to the high
voltage used by these headlights, the Active
Bending Light bulbs should only be
replaced by a trained and qualified Volvo
service technician.
4. Driver's side headlight: Turn the bulb
holder counterclockwise.
Passenger's side headlight: Turn the bulb
holder clockwise.
5. Pull out the bulb holder and replace the
bulb.
6. Reinstall the bulb holder. It can only be
installed in one position.
7. Reinstall the cover on the upper side of the
headlight housing by turning it clockwise.
8. Reinstall the headlight housing (see
page 225).
Parking light bulb
G019145
1. Open the hood.
2. Remove the headlight housing, see
page 225.
3. Remove the cover on the upper side of the
headlight housing by turning it counter-
clockwise.
4. Pull out the bulb holder.
5. Replace the bulb.
6. Press the bulb holder back into position. It
will click into place.
7. Reinstall the cover on the upper side of the
headlight housing by turning it clockwise.
8. Reinstall the headlight housing.

09 Maintenance and servicing
Replacing bulbs09

229
6. Insert a new bulb by turning it clockwise
(the profile on the bulb holder will corre-
spond with the profile in the base of the
bulb).
7.
Reinsert the bulb holder. The mark TOP
should be upward.
Removing the taillight bulb holder
G020916
All bulbs in the taillight cluster can be replaced
from the trunk. To access the bulb holders:
1. Switch off all lights and turn the key to
position 0.2. Remove the covers in the left/right panels
to access the bulb holders.
3. Disconnect the wiring connector from the
affected bulb holder.
4. Press the catches together and pull out the
bulb holder.
5. Replace the defective bulb.
6. Press the bulb holder into place and rein-
stall the cover.
Location of taillight bulbs
G018055
Location of taillight bulbs
Brake light (LED)1
Taillight
Parking light
Fog light (driver's side only)
Turn signal
Back-up light
NOTE
If the message indicating a burned out bulb
remains in the information display after the
bulb has been replaced, consult a trained
and qualified Volvo service technician.
High-level brake lightThese bulbs should only be replaced by a
trained and qualified Volvo service technician.
1The wiring to the LED brake lights is permanently connected to the bulb holder. It should not be removed.

09 Maintenance and servicing
Fuses 09
232
Replacing fuses
There are relay/fuse boxes located in the
engine compartment and the passenger com-
partment.
If an electrical component fails to function, this
may be due to a blown fuse. The easiest way
to see if a fuse is blown is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult
to remove, special fuse removal tools are
located on the inside of the fuse box cov-
ers.
2. From the side, examine the curved metal
wire in the fuse to see if it is intact.
3. If the wire is broken, insert a new fuse of
the same color and amperage (written on
the fuse).
If fuses burn out repeatedly, have the electrical
system inspected by a trained and qualified
Volvo service technician.
WARNING
Never use metal objects or fuses with higher
amperage than those stated on the follow-
ing pages. Doing so could seriously damage
or overload the vehicle's electrical system.

09 Maintenance and servicing
Fuses09

233 Fuse box in the engine compartment
G007446
The fuse box in the engine compartment has
positions for 36 fuses.
•Fuses 1–18 are relays/circuit breakers and
should only be removed or replaced by an
authorized Volvo service technician.
•Fuses 19–36 may be changed at any time
when necessary.
Several extra fuses and a fuse removal tool to
assist in removing/replacing fuses can be
found on the underside of the fuse box cover
in the engine compartment.