engine VOLVO S40 2011 Owner´s Manual

09 Maintenance and servicing
Fuses 09
234
Fuse box in the engine compartment
G007446
The fuse box in the engine compartment has
positions for 36 fuses.
•Fuses 1–18 are relays/circuit breakers and
should only be removed or replaced by an
authorized Volvo service technician.
•Fuses 19–36 may be changed at any time
when necessary.
Several extra fuses and a fuse removal tool to
assist in removing/replacing fuses can be
found on the underside of the fuse box cover
in the engine compartment.

09 Maintenance and servicing
Fuses09

235
Fuses in the engine compartment
G020250
1.Coolant fan (radiator)50A
2.Power steering80A
3.Feed to passenger com-
partment fuse box60A
4.Feed to passenger com-
partment fuse box60A
5.Element, climate unit80A
6.Not in use
7.ABS pump30A
8.ABS valves20A
9.Engine functions30A
10.Climate system blower40A
11.Headlight washers20A
12.Feed to heated rear window30A
13.Starter motor relay30A
14.Trailer connector (acces-
sory)40A
15.Not in use
16.Feed to audio system30A
17.Windshield wipers30A
18.Feed to passenger com-
partment fuse box40A
19.Not in use
20.Horn15A
21.Not in use
22.Not in use
23.Engine control module
(ECM)/transmission control
module (TCM)10A

09 Maintenance and servicing
Fuses 09
236* Option/accessory, for more information, see Introduction.
24.Not in use
25.Not in use
26.Ignition switch15A
27.A/C compressor10A
28.Not in use
29.Front fog lights*15A
30.Not in use
31.Not in use
32.Fuel injectors10A
33.Heated oxygen sensor, vac-
uum pump20A
34.Ignition coils, climate unit
pressure sensor10A
35.Engine sensor valves, A/C
relay, relay coil, PTC ele-
ment oil trap, canister, mass
air meter15A
36.Engine control module
(ECM), throttle sensor10A

09 Maintenance and servicing
Fuses 09
238* Option/accessory, for more information, see Introduction.
Fuses in the passenger compartment
-Fuse 37-42, not in use-
43.Audio system, Blue-
tooth,Volvo Navigation sys-
tem*15A
44.Supplemental Restrain Sys-
tem (SRS), engine control
module10A
45.12-volt socket in rear seat15A
46.Lighting – glove compart-
ment, instrument panel, and
footwells5A
47.Interior lighting5A
48.Windshield washers15A
49.Supplemental Restrain Sys-
tem (SRS), Occupant
Weight Sensor (OWS)10A
50.Not in use
51.AWD, fuel filter relay10A
52.Transmission control mod-
ule (TCM), ABS5A
53.Power steering10A
54.Park assist*, Active Bending
Lights*10A
55.Not in use
56.Volvo Navigation System
remote key module, alarm
siren control module10A
57.On-board diagnostic
socket, brake light switch15A
58.Right high beam, auxiliary
lights relay7.5A
59.Left high beam7.5A

266
Label information.................................................................................. 268
Dimensions and weights....................................................................... 270
Fuel, oils, and fluids..............................................................................273
Engine oil............................................................................................... 274
Engine specifications............................................................................ 275
Electrical system................................................................................... 277
Three-way catalytic converter............................................................... 279
Overview of information and warning symbols..................................... 280
Volvo programs..................................................................................... 282

11 Specifications
Fuel, oils, and fluids
11

273 Specifications and capacities
CategorySpecificationCapacity
Fuel tankOctane rating: unleaded gasoline, minimum
octane requirement AKI 87, recommended rat-
ing AKI 91 or above.15.9 US gallons (60 liters)
Engine oil (with filter replacement)See page 274 for information on engine oil
specifications.6.1 US quarts (5.8 liters)
Automatic transmission oilJWS 33098.14 US quarts (7.7 liters)
CoolantVolvo original coolant/antifreeze (50/50 mix-
ture of water and anti-freeze)10.5 US quarts (10 liters) – models with automatic
transmission
Brake fluidDOT 4+ boiling point >536 °F (280 °C), P/N
94374330.63 US quarts (0.6 liters)
Power steering fluidWSS M2C204-A or equivalent1.3 US quarts (1.2 liters) – system and reservoir com-
bined
Washer fluid reservoirUse washer fluid solvent in cold weather con-
ditions.4.2 US qts (4 liters)
Air conditioning systemRefrigerant – R134a1.2 lbs. (530 grams)

11 Specifications
Fuel, oils, and fluids
11
274
NOTE
The transmission oil does not normally need
to be changed during the service life of the
vehicle. However, it may be necessary to
replace the oil if the vehicle is often driven
in areas of sustained temperature extremes
(hot or cold), when towing a trailer over long
distances, for prolonged driving in moun-
tainous areas, or if the vehicle is often driven
short distances in temperatures under 40 °F
(5 °C).
Oil specifications
Engine oil must meet the minimum ILSAC
specification GF-4, API SL, or ACEA A1/B1.
Lower quality oils may not offer the same fuel
economy, engine performance, or engine pro-
tection.
Volume: 6.1 US qts (5.8 liters).
Volume between the MIN and MAX marks on
the dipstick: approximately 1.4 US qts (1.3 lit-
ers).
Volvo recommends Castrol.
Depending on your driving habits, premium or
synthetic oils may provide superior fuel econ-
omy and engine protection. Consult your Volvo
retailer or a trained and qualified Volvo service
technician for recommendations on premium
or synthetic oils.
Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is
changed at the normal service intervals.
This oil is only used at customer request, at
additional charge. Please consult a trained
and qualified Volvo service technician.
Oil viscosityIncorrect viscosity oil can shorten engine life
under normal use. SAE 5W-30 will provide
good fuel economy and engine protection. See
the viscosity chart.
G023491
Viscosity chart
Extreme engine operationSynthetic oils meeting SAE 0W-30 or 0W-40
and complying with oil quality requirements are
recommended for driving in areas of sustained
temperature extremes (hot or cold), when tow-ing a trailer over long distances, and for pro-
longed driving in mountainous areas.
American Petroleum Institute (API)
symbol
G022917
The API Service Symbol "donut" is divided into
three parts:
•The upper section describes the oil's per-
formance level.
•The center identifies the oil's viscosity.
•The lower section indicates whether the oil
has demonstrated energy-conserving
properties in a standard test in comparison
to a reference oil.

11 Specifications
Engine specifications
11

275
Engine designationB5254T7
OutputA
kW/rps
hp/rpm169/83
227/5000
TorqueA
Nm/rps
ft. lbs./rpm320/25-80
236/1500-4800
No. of cylinders5
Displacement (liters/cubic inches)2.52/153.8
Bore (mm/in.)83/3.27
Stroke (mm/in.)93.2/3.67
Compression ratio9.0:1
Spark plugs
type
gap inches/mm
tightening torque ft. lbs./Nm
Volvo kit no. 30650379
0.027 in./0.7mm
22.5 ft. lbs./30 Nm
AThe engine specifications for output and torque listed in this table are based on the use of premium fuel.
Charge air cooler (Intercooler)
The engine employs a turbo-compressor to
force air into the engine intake manifold and a
charge air cooler to cool the compressed inletair. The resulting increase in air flow raises
pressure in the intake manifold and increases
engine power over that developed by the nor-
mally-aspirated engine. The charge air cooler(which resembles a radiator) is located
between the turbo-compressor and intake
manifold.

11 Specifications
Engine specifications
11
276
Fuel system
The engine is equipped with a multiport fuel
injection system.

11 Specifications
Electrical system
11

* Option/accessory, for more information, see Introduction.277 General information
12-volt system with voltage controlled gener-
ator. Single wire system in which the chassis
and engine block are used as conductors,
grounded on the chassis.
Battery
Voltage12 V
Cold start capacity (CCA)700 AA
Reserve capacity (RC)135 min
Capacity (Ah)80
AModels equipped with the Premium Sound audio system,
the Volvo Navigation System and/or keyless drive.
If the battery must be replaced, replace it with
one with the same cold start capacity and
reserve capacity as the original (see the decal
on the battery).
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
Bulbs used in the car
BulbOutputType
Low beam headlights (models with halogen headlights)55WH7
High beam headlights (models with halogen headlights)55WH9
High beam headlights (models with Active Bending Lights* only)55WH7
Brake lights, back-up lights, rear fog light21WP21W
Front turn signals (models with halogen only), rear turn signals21WPY21W