warning VOLVO S60 2002 Service Manual

level is maintained between the upper and lower marks on the dipstick. Low oil level can cause internal damage to the
engine and overfilling can result in high oil consumption. The distance between the dipstick marks represents approx.
1.6 US qt (1.5 liter). The oil should preferably be checked when cold, before the engine has been started.
NOTE: The engine must be stopped when checking the oil.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces.
Adding oil (topping up)
Add oil of the same kind as already used.
Capacity (including filter): Normally-aspirated 5-cylinder engine - 5.8 US qts (5.5 liters). Turbo 5-cylinder engine -
6.1 US qts (5.8 liters).
The oil filter should be replaced at every oil change.
pg. 175 Oils and fluids
Washer fluid reservoir
The washer fluid reservoir is located in the engine compartment and holds approx. 4.7 US qts. (4.5 liters).
During cold weather, the reservoir should be filled with windshield washer solvent containing antifreeze.
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Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has
a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze).
CAUTION:
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
Check coolant regularly!
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the car cools.
If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
over pressure dissipates.
pg. 176 Oils and fluids
Clutch and brake fluid reservoir
The clutch and brake fluid should always be above the MIN mark on the side of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point > 536° F (280° C), P/N 9437433
Replace: Every second year or 30,000 miles (48,000 km). The fluid should be replaced once a year or every 15,000
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Max. loads,
Max. roof load 220 lbs 100 kg
Max. trailer weight
without brakes 1100 lbs (500 kg)
with brakes 2" ball 3300 lbs (1500 kg)
1 7/ 8" ball 3300 lbs (1500 kg)
Max. tongue weight ** 165 lbs (75 kg)
** See also section "Trailer towing"
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be
exceeded.
pg. 197 Capacities
Fuel tank 18.5/ 21.1 US gal. (70/ 80 liters) *
Engine oil
B5244S 5.8 US qts. (5.5 liters)
B5234T3 6. 1 US qts. (5.8 liters)
B5244T3 6. 1 US qts. (5.8 liters)
Transmission oil
manual (M 56) 2. 2 US qts. (2.1 liters)
automatic (AW 55- 50) 7.9 US qts. (7.5 liters)
Miscellaneous
Power steering 0. 9 US qts. (0.9 liters)
Windshield washer reservoir 4. 8 US qts. (4.5 liters)
Brake and clutch fluid 0. 69 US qts. (0.65 liters)
Air conditioning system 2.2 lbs. (1 kg) R 134a
* Turbo models have 21.1 US gal. (80 liter) fuel tanks.
Minimum octane requirement - AKI 87 (RON 91) unleaded fuel (See also page 128
)
pg. 198 Lubricants, Cooling system
Lubricants
Engine oil
Meeting minimum ILSAC specification GF- 2, including ACEA A1, API SJ, SJ/ CF and SJ/ Energy Conserving.
Volvo does not recommend the use of oil additives.
Transmission
Oil grade:
Manual: Volvo synthetic transmission oil 97308
Automatic: Volvo transmission oil 1161540- 8 Different types of oil should never be mixed.
Power steering
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Trunk lighting5 WSV 8.5
Glove compartment lighting 2 WBA 9 s
Vanity mirror 1.2 WSV 5.5
pg. 201 Suspension
Wheel dimension 15"16"
Rim diameter (mm) 415440
tire side diameter(mm) 515540
Toe- in front (degrees) 0.1°± 0. 1°0.1°± 0. 1°
Toe- in rear (degrees) 0.2°+± 0.2°0.2+± 0. 2°
Toe- in front (mm) rim measurement 2. 2± 0. 72.3± 0.8
tire side measurement 2.7± 0.92. 8± 0. 9
Toe- in rear (mm) rim measurement 1. 4± 1. 41.5± 1.5
tire side measurement 1.8± 1.81. 9± 1. 9
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
pg. 202 Electrical system
Electrical system
12- volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used
as conductors, grounded on the chassis.
Battery
Voltage 12 V
Cold start capacity (CCA) 600 A
Reserve capacity (RC) 115 min
If you must replace your battery, be sure to replace it with a battery of the same cold start capacity and reserve
capacity as the original (See the decal on the battery).
Generator max. current 140 A
Starter motor, power 1.4 kW
Spark plugs P/ N272313- 8 or equivalent
Gap 0.028- 0.032 in. 0.7- 0.8 mm
Tightening torque 22 ft. lbs. (30 Nm)
Firing order 1- 2- 4- 5- 3
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
áReplacing distributor ignition components e. g. plugs, coil, etc.
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Back up light185
Backrest113
Bass67
Battery170 , 178 , 202
Battery - replacing179
Belt check171
Blower (fan)57, 61
Booster cushion24
Booster cushion (integrated)25
Brake circuit141
Brake fluid176
Brake light185
Brake system32 , 141
Bulbs181 , 200
C
Capacities197
Carbon Monoxide - Important Warning129
Cargo compartment113
Cassette player74
Catalytic converter199
CD player76 , 78
Ceiling lighting187
Center console - storage compartments110
Central locking system - remote control119
Changing coolant171
Changing oil and oil filter173
Changing wheels160
Check Engine warning light33
Child restraint anchorages26
Child safety24
Child safety locks124
Child seat (Isofix fasteners)25
Cigarette lighter46
Climate control systems -general information54
Clock30
Coat hanger112
Coin compartment110
Cold weather precautions153
Coolant175
Coolant - changing171, 175
Coolant - checking level of171
Cooling system198
Courtesy light107
Cruise control45
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Fuses188
G
Gasoline128
Gear position135
Geartronic138
Geartronic - kickdown139
Geartronic - manual shifting139
General information2
Generator202
Generator warning light33
Glove compartment111
Grocery bag holder114
H
Handling134
Hazard warning flashers43
Head restraint - center, rear114
Headlight flasher41
Headlight washer42
Headlight wiper blades177
Headlights40
Heated front seats43 , 58 , 61
High beam "flash"41
High beam bulb183
High beam indicator30
High/ low beams - replacing181
Hoisting the car170
HomeLink® Universal Transceiver83
Hood - opening172
I
IC20
Immobilizer (start inhibitor)118
Indicator and warning symbols30 , 31
Inflatable Curtain20
Instrument lighting40
Instrument panel30
Integrated booster cushion25
Interior101
Interior lighting107
Intermittent wiping42
Introduction1
ISOFIX fasteners (child seats)25
J
Jack115
, 161
Jump starting147
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PROPOSITION 65 WARNING147
R
Radiator172
Radio67
Reading lamps107
Rear fog lights40
Rear seat113
Rear suspension201
Rear window defroster43 , 61
Rearview mirror/ door mirrors49
Recirculation58 , 62
REDUCE SPEED36
Refrigerant (A/ C system)54
Refueling128 , 130
Remote control - central locking system119
Replacing the battery179
Reporting safety defects28
Reverse gear inhibitor135
Roadholding134
Roof racks (load carriers)152
S
Safety9
Safety defects - reporting28
Seat belt10
Seat belt maintenance28
Seat belt reminder49
Seat belts (keeping child seats in place)27
Service168
Service key118
Service reminder34
SERVICE REQUIRED36
SERVICE URGENT36
Shiftlock2 , 131
Side airbags18
Side marker lamp185
SIPS airbags18
Ski hatch114
Snow chains157
Snow tires157
Spare tires158
Spare wheel115
Spark plugs202
Specifications193
Speedometer30
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Spoiler lamps40
Sport shifter135
SRS12
Stability system143
Start inhibitor (immobilizer)118
Starter switch and steering wheel lock132
Starting the car131
STC35, 37, 143
Steering132
Steering wheel adjustment39
Steering wheel lock132
Stone chips166
STOP ENGINE36
STOP SAFELY ASAP36
Storage compartments110
Storage compartments in the passenger compartment109
Studded tires157
Sun roof (electrically operated)50
Sun visor51
Supplemental Restraint System (SRS)12
Supplemental Restraint System (SRS) - warning light33
Suspension201
Switches in the center console37
T
Tachometer30
Temperature (climate control)57
Temperature gauge30
Temporary spare tire158
Text window - messages36
TIME FOR REGULAR SERVICE
Tires156
Tires - tread wear indicators159
Tools115
Towing145
Towing - cars with All Wheel Drive146
Towing a trailer148
Trailer indicator lamp
Trailer towing148
Transmission - automatic136
Transmission - automatic138
Transmission - automatic135
Transmission - automatic135
Trip computer44
Trip odometer30
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Trunk - opening from the inside122
Trunk - unlocking122
Turn signals - normal turns41
Turn signals - lane change position41
Type designations194
U
Uniform Tire Quality Grading162
, 162
Unlocking121
Unlocking the trunk122
Use of Additives129
V
Valet key118
Vanity mirror108
Vehicle Identification Number (VIN)194
Vehicle loading158
VIN (Vehicle Identification Number)194
Volvo and the environment3
Volvo On Call205
W
W - Winter137
, 139
Warning symbol in center of dashboard31
Warranties168
Washer fluid reservoir172 , 175
Washing the car164
Waxing165
Weight distribution133
Weights195
Wheels156
WHIPS22
Windshield washer42
Windshield washer fluid reservoir175
Windshield wipers42
Winter tires156
Winter/ Wet driving mode153
Wiper blades177
Contents | Top of Page
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2 0 0 2
VOLVO S60
Back Cover
Back Cover
Accessory Installation - Important Warning
We strongly recommend that Volvo owners install only genuine, Volvo-approved accessories, and that accessory
installations be performed only by the factory-trained technicians at your authorized Volvo retailer.
Genuine Volvo accessories are tested to ensure compatibility with the performance, safety, and emission systems in
your car. Additionally, your authorized Volvo retailer knows where accessories may and may not be safely installed in
your Volvo. In all cases, please consult your authorized Volvo retailer before installing any accessory in or on your
car.
Accessories that have not been approved by Volvo may or may not be specifically tested for compatibility with your
car. Additionally, an inexperienced installer may not be familiar with some of your car's systems.
Any of your car's performance and safety systems could be adversely affected if you install accessories that Volvo
has not tested, or if you allow accessories to be installed by someone unfamiliar with your car.
Damage caused by unapproved or improperly installed accessories may not be covered by your new car warranty.
See your Warranty and Service Records Information booklet for more warranty information. Volvo assumes no
responsibility for death, injury, or expenses that may result from the installation of non-genuine accessories.
Driver Distraction
Driver distraction results from driver activities that are not directly related to controlling the car in the driving
environment. Your new Volvo is, or can be, equipped with many feature-rich entertainment and communication
systems. These include hands-free cellular telephones, navigation systems, and multipurpose audio systems. You may
also own other portable electronic devices for your own convenience. When used properly and safely, they enrich the
driving experience. Improperly used, any of these could cause a distraction.
For all of these systems, we want to provide the following warning that reflects the strong Volvo concern for your
safety:
Never use these devices or any feature of your vehicle in a way that distracts you from the task of driving safely.
Distraction can lead to a serious accident.
In addition to this general warning, we offer the following guidance regarding specific newer features that may be
found in your vehicles:
Never use a hand -held cellular telephone while driving. Some jurisdictions prohibit cellular telephone use by a
driver while the vehicle is moving.
If your car is equipped with a navigation system, set and make changes to your travel itinerary only with the vehicle
parked.
Never program your audio system while the vehicle is moving. Program radio presets with the vehicle parked, and
use your programmed presets to make radio use quicker and simpler.
Never use portable computers or personal digital assistants while the vehicle is moving.
A driver has a responsibility to do everything possible to ensure his or her own safety and the safety of passengers in
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