check engine VOLVO S60 2005 Owner's Manual

The ignition should be switched off when:
Conducting engine tests.
Replacing parts in the ignition system, such as spark plugs, ignition coil, distributor, ignition cables, etc.
WARNING!
Never try to repair any part of the SRS or SIPS bag systems yourself. Any interference in the system could cause
malfunction and serious injury. Any work should only be performed by an authorized Volvo workshop.
pg. 139 Maintenance and service
Belt check
Check the belt regularly to make sure it is in good condition and is clean. A worn or dirty belt can cause poor cooling
and low alternator output as well as impair the operation of the power steering and the air conditioning unit.
NOTE: The drive belt is equipped with a self -tensioning mechanism and requires no adjustment between changes!
WARNING!
The engine must not be running when this check is performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level
regularly. The level should be between the "MAX" and "MIN" marks on the expansion tank. The check should be
made with particular thoroughness when the engine is new or when the cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Frequent removal may prevent coolant circulation
between the engine and the expansion tank during engine warm up and cooling.
Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has
a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze).
CAUTION:
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the car cools.
pg. 140 Maintenance and service
Hood and engine compartment
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Opening the hood
Pull the lever located under the left side of the dash to release the hood lock.
Lift the hood slightly.
Press up the release control located under the front edge of the hood (at the center) and lift.
WARNING!
Check that the hood locks properly when closed!
Engine compartment
1. Expansion tank - coolant
2. Power steering fluid reservoir
3. Washer fluid reservoir
4. Dipstick - engine oil
5. Radiator
6. Cooling fan
7. Oil filler cap - engine
8. Clutch/brake fluid reservoir
9. Relay/fuse box
10. Air cleaner
11. Battery (in trunk)
12. Data plate
WARNING!
The cooling fan (6) may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
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The API Service Symbol "donut" is divided into three parts:
The top half describes the oil's performance level.
The center identifies the oil's viscosity.
The bottom half tells whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
pg. 142 Maintenance and service
Oils and fluids (Contd)
Checking the oil level
The oil level should be checked every time the car is refueled. This is especially important during the period up
to the first service.
CAUTION:
Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
Park the car on a level surface and wait for at least 5 minutes after the engine has been switched off. Be sure the oil
level is maintained between the upper and lower marks on the dipstick. Low oil level can cause internal damage to the
engine and overfilling can result in high oil consumption. The distance between the dipstick marks represents approx.
1.6 US qt (1.5 liter). The oil should preferably be checked when cold, before the engine has been started.
NOTE: The engine must be stopped when checking the oil.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces.
Adding oil (topping up)
Add oil of the same kind as already used.
Capacity (including filter): Normally-aspirated 5-cylinder engine - 5.8 US qts (5.5 liters).
Turbo 5-cylinder engine - 6.1 US qts (5.8 liters).
The oil filter should be replaced at every oil change.
R-models
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R-models are equipped with an oil level warning system. If the engine oil level becomes too low, the warning light in
the instrument panel will come on and a warning will be displayed in the text window.
If the yellow warning light in the instrument panel comes on and the text OIL LEVEL LOW/ FILL OIL is displayed,
stop safely as soon as possible and add 1 qt (1 liter) of oil. Check the oil level with the dipstick before restarting the
engine.
If the red warning light in the instrument panel comes on and the text OIL LEVEL LOW/STOP SAFELY-->STOP
ENGINE-->SEE MANUAL is displayed, stop safely as soon as possible and add oil (not more than 1.6 qts (1.5 liters).
Check the oil level with the dipstick before restarting the engine. If no oil level is visible on the dipstick, do not start
the engine. Have the car towed to an authorized Volvo workshop.
pg. 143 Maintenance and service
Washer fluid reservoir
Washer fluid reservoir
The washer fluid reservoir is located in the engine compartment and holds approx. 6.8 US qts (6.4 liters) or 4.8 US qts
(4.5 liters) on the S60 R.
During cold weather, the reservoir should be filled with windshield washer solvent containing antifreeze.
Coolant reservoir
Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has
a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze).
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CAUTION:
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
Check coolant regularly!
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the car cools.
If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
overpressure dissipates.
pg. 144 Maintenance and service
Oils and fluids (Contd)
Clutch and brake fluid reservoir
The clutch and brake fluid should always be above the MIN mark on the side of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point > 536° F (280° C), P/N 9437433
Replace: Every second year or 30,000 miles (48,000 km). The fluid should be replaced once a year or every 15,000
miles (24,000 km) when driving under extremely hard conditions (mountain driving, etc.)
Always entrust brake fluid changing to an authorized Volvo retailer.
Power steering fluid reservoir
The fluid level should always be between the ADD and FULL marks.
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Brake circuit98
Brake fluid144
Brake light153
Brake system27 , 98
Bulbs149
C
Capacities165
Capacity weight122
Carbon Monoxide - Important Warning85
Catalytic converter167
Ceiling lighting155
Central locking system - remote control75
Changing coolant139
Changing oil and oil filter141
Changing wheels126
Check Engine warning light29
Child restraint anchorages22
Child safety18
Child safety locks79
Child seat anchors19
Cigarette lighter42
Climate control systems -general information50
Clock26
Coat hanger68
Cold weather precautions110
Coolant143
Coolant - changing139, 143
Coolant - checking level of139
Cooling system166
Courtesy light64
Cruise control40
Curb weight122
Current fuel consumption39
D
Defroster53
Door mirror defroster38
Door mirrors32
Driving economically89
DSTC31
Dual -threshold airbags8
E
ECC52
Economical driving89
Electric socket32 , 42
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Electrical system170
Electrically operated moonroof47
Electrically operated windows43
Engine - starting87
Engine compartment140
Engine oil141
Engine oil - checking142
Engine oil, capacity165
Engine specifications171
Environmentiii
F
Federal Clean Air Act136
FIX NEXT SERVICE30
Floor mats65
Fog lamp29
Fog light, rear153
Front fog light, changing152
Front fog lights34
Front park assist112
Front seat - backrest61
Front seats60
Front seats - heated38
Front seats - manual adjustment60
Front seats - power62
Front suspension168
Fuel84
Fuel filler capii , 86
Fuel filler doorii , 86
Fuel filler door - unlocking34
Fuel Formulations85
Fuel gauge26
Fuel tank, capacity165
Fuses156
G
Gasoline84
Gear position91
Geartronic94
Geartronic - kickdown95
Geartronic - manual shifting95
General informationii
Generator170
Generator warning light29
Glossary of tire terminology121
Glove compartment68
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Stability systems100
Stability Traction Control (STC)100
Start inhibitor (immobilizer)74
Starting the car87
STC31
Steering wheel adjustment33
Steering wheel lock88
Stone chips, touching up133
STOP ENGINE30
Storage compartments67
Studded tires124
Sun visor47
Supplemental Restraint System (SRS)4
Supplemental Restraint System (SRS) - warning light29
Suspension168
Switches in the center console31
T
Tachometer26
Temperature control53
Temperature gauge26
Text window - messages30
TIME FOR REGULAR SERVICE30
Tire designations120
Tires economy - improving114
Tires inflation115
Tire inflation pressure tables117
Tire inflation pressure, checking116
Tire pressure monitoring system29
Tire Pressure Monitoring System (TPMS)118
Tire terminology, glossary of121
Tires - tread wear indicators126
Towing - cars with All Wheel Drive103
Towing a trailer105
Towing the car102
Trailer indicator lamp29
Trailer towing105
Transmission - automatic92
Transmission - Geartronic94
Transmission - manual91
Tread wear indicator114
Trip computer39
Trip odometer26
Trunk69
Trunk - opening from the inside78
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The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See page
143.
2 Power steering- When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 144.
3 Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 143.
4 Engine oil level should be between the dipstick marks. The distance between the marks represents approx. 1.6 US qts
(1.5 liters). See page 141.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 144.
Fuel octane rating, see page 84.
Tire pressure, see label located on the inside of the fuel tank cover.
* Engine oil should be check each time the car is refueled.
Bulb no.Name
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