warning VOLVO S60 2005 Workshop Manual

CAUTION:
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
Check coolant regularly!
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the car cools.
If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
overpressure dissipates.
pg. 144 Maintenance and service
Oils and fluids (Contd)
Clutch and brake fluid reservoir
The clutch and brake fluid should always be above the MIN mark on the side of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point > 536° F (280° C), P/N 9437433
Replace: Every second year or 30,000 miles (48,000 km). The fluid should be replaced once a year or every 15,000
miles (24,000 km) when driving under extremely hard conditions (mountain driving, etc.)
Always entrust brake fluid changing to an authorized Volvo retailer.
Power steering fluid reservoir
The fluid level should always be between the ADD and FULL marks.
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See also page 105 for additional information
* When driving for prolonged periods at temperatures above 86°F (30°C), the maximum recommended weight is 2000
lbs (900 kg).
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be
exceeded.
pg. 164 Specifications
Dimensions and weights (contd)
AWD = All Wheel Drive Gross vehicle weight* USACanada
5-cyl. manual 4360 lbs1980 kg
5-cyl. automatic 4400 lbs2000 kg
5-cyl. turbo manual 4430 lbs2010 kg
5-cyl. turbo automatic 4470 lbs2030 kg
5-cyl turbo AWD automatic 4540 lbs2060 kg
5-cyl turbo AWD-R manual/automatic 4540 lbs2060 kg
Capacity weight
5-cyl. 890 lbs400 kg
5-cyl. turbo 890 lbs400 kg
5 cyl. turbo AWD 820 lbs375 kg
5 cyl. turbo AWD-R 770 lbs350 kg
Permissible axle weights, front*
5-cyl. 2330 lbs1060 kg
5-cyl. turbo 2400 lbs1090 kg
5-cyl. turbo AWD automatic 2420 lbs1100 kg
5-cyl. turbo AWD-R manual 2400 lbs1090 kg
5-cyl. turbo AWD-R automatic 2420 lbs1100 kg
Permissible axle weights, rear*
5-cyl., 5-cyl. turbo 2220 lbs1010 kg
5-cyl. turbo AWD, AWD-R 2310 lbs1050 kg
Curb weight
5-cyl. 3245-3350 lbs1475-1520 kg
5-cyl. turbo 3380-3450 lbs1540-1570 kg
5-cyl. turbo AWD 3540-3575 lbs1610-1625 kg
5-cyl. turbo AWD-R 3650-3710 lbs1675-1690 kg
* Permissible axle weight or gross vehicle weight must never be exceeded.
pg. 165 Specifications
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BulbsTypeSocket
1. High beam H9 65W
2. Low beam H11 55W
3. Bi -Xenon headlight (option) D2R 35W
4. Front foglights H1 55
4. Front foglights (S60 R) H3 55W
5. Front parking lights, front side marker lights, rear footwell lighting, license plate lighting W5WW2.1x9.5d
6. Front/rear turn signals (amber) PY21WBAU15s
7. Side turn signals WY5WW2.1x9.5d
8. Brake lights, backup lights, rear foglight P21WBA15s
9. Rear parking light P21/4WBAZ15d
10. Rear parking light R5WBA15s
10. Rear side marker light R10WBA15s
11. License plate lighting WW5SV8.5
11. Front footwell lighting, cargo area lighting C5WSV8.5
12. Vanity mirror 1.2WSV5.5
WARNING!
Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be replaced
by an authorized Volvo service technician.
pg. 170 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Battery
Voltage 12 V
Cold start capacity (CCA) 600 A
Reserve capacity (RC) 115 min
If you must replace your battery, be sure to replace it with a battery of the same cold start capacity and reserve
capacity as the original (See the decal on the battery).
Generator max. current 140 A
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Starter motor, power1.4 kW
Spark plugsP/N272313-8 or equivalent
- Gap 0.028- 0.032 in. 0.7-0.8 mm
- Tightening torque 22 ft. lbs. (30 Nm)
- Firing order 1-2-4-5-3
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
-Replacing distributor ignition components e.g. plugs, coil, etc.
-Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
pg. 171 Specifications
Engine specifications
B5244S B5244T5B5254T2 B5254T4
Output (kW/rps) 123/100191/92154/83 220/92*
(hp/rpm) 165/6000257/5500208/5000 300/5500*
Torque (Nm/rps) 225/75330/42-87320/25-75 400/31-95**
(ft. lbs./rpm) 166/4500258/2100-5000236/1500-4500 295/1950-5250**
No. of cylinders 555 5
Bore (in/mm) 3.27/833.19/813.19/81 3.27/83
Stroke (in/mm) 3.54/903.67/93.23.67/93.2 3.67/93.2
Cylinder displacement,1 2.44 (148.6 cu. in.)2.4 (146.5 cu. in.)2.52 (153.8 cu. in.) 2.52 (153.8 cu. in.)
Compression ratio 10.3:18.5:19.0:1 8.5:1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
* Automatic transmission: 220 kW at 100 rps, 300 hp at 6000 rpm
** Automatic transmission: 350Nm at 32-100 rps, 258 ft. lbs at 1850-6000 rpm
pg. 172 Specifications
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment.
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Brake circuit98
Brake fluid144
Brake light153
Brake system27 , 98
Bulbs149
C
Capacities165
Capacity weight122
Carbon Monoxide - Important Warning85
Catalytic converter167
Ceiling lighting155
Central locking system - remote control75
Changing coolant139
Changing oil and oil filter141
Changing wheels126
Check Engine warning light29
Child restraint anchorages22
Child safety18
Child safety locks79
Child seat anchors19
Cigarette lighter42
Climate control systems -general information50
Clock26
Coat hanger68
Cold weather precautions110
Coolant143
Coolant - changing139, 143
Coolant - checking level of139
Cooling system166
Courtesy light64
Cruise control40
Curb weight122
Current fuel consumption39
D
Defroster53
Door mirror defroster38
Door mirrors32
Driving economically89
DSTC31
Dual -threshold airbags8
E
ECC52
Economical driving89
Electric socket32 , 42
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Electrical system170
Electrically operated moonroof47
Electrically operated windows43
Engine - starting87
Engine compartment140
Engine oil141
Engine oil - checking142
Engine oil, capacity165
Engine specifications171
Environmentiii
F
Federal Clean Air Act136
FIX NEXT SERVICE30
Floor mats65
Fog lamp29
Fog light, rear153
Front fog light, changing152
Front fog lights34
Front park assist112
Front seat - backrest61
Front seats60
Front seats - heated38
Front seats - manual adjustment60
Front seats - power62
Front suspension168
Fuel84
Fuel filler capii , 86
Fuel filler doorii , 86
Fuel filler door - unlocking34
Fuel Formulations85
Fuel gauge26
Fuel tank, capacity165
Fuses156
G
Gasoline84
Gear position91
Geartronic94
Geartronic - kickdown95
Geartronic - manual shifting95
General informationii
Generator170
Generator warning light29
Glossary of tire terminology121
Glove compartment68
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Grocery bag holder70
Gross vehicle weight (GVW)122
H
Handling90
Hazard warning flashers38
Head restraint - center, rear70
Headlight flasher36
Headlight wiper blades145
Headlights34
Heated front seats38 , 54 , 57
High beam "flash"36
High beam indicator26
Hoisting the car138
HomeLink® Universal Transceiver190
Hood - opening140
I
Ignition switch88
Immobilizer (start inhibitor)74
Indicator and warning symbols26 , 27
Inflatable Curtain14
Inflation pressure tables117
Inflation pressure, checking116
Instrument lighting34
Instrument panel26
Integrated booster cushion20
Interior59
Interior lighting64
Introductioni
ISOFIX/LATCH anchors19
J
Jack127
Jack, location of71
Jump starting104
K
Keylockii
, 87
Keys73
Kickdown93
L
LATCH (ISOFIX) anchors19
LED illumination36
Lighting panel34
Load carriers109
Locking steering wheel88
Locking the car77
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Locks73
Long distance trips111
Long loads - carrying70
Low beam bulb150
Lubricants166
M
Maintenance service136
Malfunction indicator light29
Manual climate control with air conditioning56
Manual transmission91
Messages in the display30
Moonroof47
Multifilter with air quality sensor55
O
Occupant safety24
Octane rating84
Odometer26
Oil pressure29
Oil quality141
Oil viscosity141
Opening the trunk from the inside78
Opening/locking the trunk77
P
P Park92
, 94
Paint - color code133
Park assist112
Parking brake29 , 42
Parking light bulb, changing151
Parking lights34
Pen holder68
Permissible axle weight122
Polishing131
Power moonroof47
Power seat62
Power steering fluid144
Power steering, speed sensitive90
PremAiriii
PROPOSITION 65 WARNING104
R
Radiator140
Radio177
Rain sensor - windshield wipers37
Reading lights64
Rear fog lights35
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Rear park assist112
Rear seat, folding backrests69
Rear suspension168
Rear window defroster38 , 57
Rearview mirror/door mirrors45
Recirculation54 , 58
REDUCE SPEED30
Refrigerant (A/C system)50
Refueling83, 86
Remote control - central locking system75
Replacing the battery147
Reporting safety defects24
Roadholding90
Roof racks (load carriers)109
Run flat tires119
S
Safety1
Safety defects - reporting24
Safety system warning light6
Seat belt2
Seat belt maintenance24
Seat belt reminder45
Seat belts (keeping child seats in place)23
SEE MANUAL30
Self supporting run flat tires119
Service136
Service key74
Service reminder29
SERVICE REQUIRED30
SERVICE URGENT30
Shiftlockii , 87
Side airbags12
Side marker lamp153
Side marker light, changing152
SIPS airbags12
Ski hatch70
Snow chains124, 126
Snow tires124
Spare wheel70
Spark plugs170
Specifications161
Speedometer26
Sport mode95
SRS4
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Stability systems100
Stability Traction Control (STC)100
Start inhibitor (immobilizer)74
Starting the car87
STC31
Steering wheel adjustment33
Steering wheel lock88
Stone chips, touching up133
STOP ENGINE30
Storage compartments67
Studded tires124
Sun visor47
Supplemental Restraint System (SRS)4
Supplemental Restraint System (SRS) - warning light29
Suspension168
Switches in the center console31
T
Tachometer26
Temperature control53
Temperature gauge26
Text window - messages30
TIME FOR REGULAR SERVICE30
Tire designations120
Tires economy - improving114
Tires inflation115
Tire inflation pressure tables117
Tire inflation pressure, checking116
Tire pressure monitoring system29
Tire Pressure Monitoring System (TPMS)118
Tire terminology, glossary of121
Tires - tread wear indicators126
Towing - cars with All Wheel Drive103
Towing a trailer105
Towing the car102
Trailer indicator lamp29
Trailer towing105
Transmission - automatic92
Transmission - Geartronic94
Transmission - manual91
Tread wear indicator114
Trip computer39
Trip odometer26
Trunk69
Trunk - opening from the inside78
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