maintenance VOLVO S60 2007 Owner's Manual

Synthetic oil is not used when the oil is changed at the normal maintenance intervals except at owner request and at
additional charge. Please consult your Volvo retailer.
Checking and adding oil
The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to
the first scheduled maintenance service.
The vehicle should be parked on a level surface when the oil is checked.
If the engine is warm, wait for at least 10-15 minutes after the engine has been switched off before checking the oil.
Checking the oil
- Pull out the dipstick and wipe it with a lint-free rag.
- Reinsert the dipstick, pull it out, and check the oil level.
- Add oil if necessary. If the level is close to the MIN mark, add approximately 1 US quart (1 liter) of oil.
- Run the engine until it reaches normal operating temperature.
- Switch off the engine and wait for at least 10-15 minutes and recheck the oil level. If necessary, add oil until the
level is near the mark.
CAUTION!
- Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
- Never fill oil above the MAX mark. This could cause an increase in oil consumption.
- Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
- Always add oil of the same type and viscosity as already used.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces.
R-models
R-models are equipped with an oil level warning system. If the engine oil level becomes too low, the warning light in
the instrument panel will come on and a warning will be displayed in the text window.
If the yellow warning light in the instrument panel comes on and the text OIL LEVEL LOW/FILL OIL is displayed,
stop safely as soon as possible and add 1 qt (1 liter) of oil. Check the oil level with the dipstick before restarting the
engine.
If the red warning light in the instrument panel comes on and the text OIL LEVEL LOW/STOP SAFELY-->STOP
ENGINE -->SEE MANUAL is displayed, stop safely as soon as possible and add oil (not more than 1.6 qts (1.5
liters). Check the oil level with the dipstick before restarting the engine. If no oil level is visible on the dipstick, do not
start the engine. Have the vehicle towed to an authorized Volvo workshop.
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Fluids
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Washer fluid reservoir
The washer fluid reservoir is located in the engine compartment and holds approx. 6.8 US qts (6.4 liters) or 4.8 US qts
(4.5 liters) on the S60 R.
During cold weather, the reservoir should be filled with windshield washer solvent containing antifreeze.
Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has
a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/ 50 mix of water and antifreeze).
CAUTION!
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/ coolant may not be mixed.
Check coolant regularly!
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the vehicle cools.
If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
overpressure dissipates.
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Fluids
Clutch and brake fluid reservoir
The clutch and brake fluid should always be above the MIN mark on the side of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536 °F (280 °C), P/N 9437433.
Replace: Every second year or 30,000 miles (48,000 km). The fluid should be replaced once a year or every 15,000
miles (24,000 km) when driving under extremely hard conditions (mountain driving, etc.).
Always entrust brake fluid changing to an authorized Volvo retailer.
Power steering fluid reservoir
The fluid level should always be between the ADD and FULL marks.
Fluid type: Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Replace: No fluid change required.
NOTE: If a problem should occur in the power steering system or if the vehicle has no electrical current and must be
towed, it is still possible to steer the vehicle. However, keep in mind that greater effort will be required to turn the
steering wheel.
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Wiper blades
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Windshield wiper blades
- Lift the wiper arm off the windshield.
- Press in the catches (A in the illustration above).
- Pull out the wiper blade.
- Insert a new wiper blade and ensure that it is firmly in place.
The driver's side wiper blade is longer than the one on the passenger's side.
Headlight wiper blades (certain models)
Pull the wiper blade in the direction indicated by the arrow in the illustration to remove it. Press the new wiper blade
into place. The long section of the blade should point toward the grille. Check that the new blade is properly attached
to the wiper arm.
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Battery
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Battery maintenance
The battery in your vehicle is located under the floor of the trunk.
Driving habits and conditions, climate, the number of starts, etc. all affect the service life and function of the battery.
In order for your battery to perform satisfactorily, keep the following in mind:
Check the fluid level in each cell in the battery every 24 months or every 15,0001 miles (24,000 km), whichever is
sooner. The fluid should be at the level shown in the illustrations above (A)
2. Do not overfill.
Use a screw driver to open the caps or cover and a flashlight to inspect the level.
If necessary, add distilled water. The level should never be above the indicator (A).
The fluid level should be checked if the battery has been recharged.
After inspection, be sure the cap over each battery cell or the cover is securely in place.
Check that the battery cables are correctly connected and properly tightened. Route ventilation hose through opening
in floor (see page 181
)
1. More frequently in warm climates.
2. The level indicator inside the battery could be designed in various ways. See illustrations.
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Battery
Never disconnect the battery when the engine is running, for example when changing the battery.
The battery should be disconnected from the vehicle when a battery charger is used directly on the battery.
However, if the battery is being charged via the connecting points in the engine compartment (see page 181), the
battery must be connected.
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WARNING!
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of
California to cause cancer and reproductive harm. Wash hands after handling.
WARNING!
Never expose the battery to open flame or electric spark.
Do not smoke near the battery.
Battery fluid contains sulfuric acid. Do not allow battery fluid to contact eyes, skin, fabrics or painted surfaces. If
contact occurs, flush the affected area immediately with water. Obtain medical help immediately if eyes are affected.
NOTE: Used batteries should be properly disposed of at a recycling station or similar facility, or taken to your Volvo
retailer.
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Battery
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Replacing the battery
- Switch off the ignition and remove the key.
- Wait at least 5 minutes after switching off the ignition before disconnecting the battery so that all information in the
vehicle's electrical system can be stored in the control modules.
- Remove the bolts on the retaining bracket over the battery and lift out the bracket.
- Fold up the plastic cover over the negative (ground) battery terminal. or unscrew the cover over the battery.
- Disconnect the negative cable.
- Lift off the plastic cover if necessary and disconnect the positive cable
- Pull the ventilation hose from the battery.
- Lift out the old battery.
Installing a new battery
- Put a new battery into place.
- Put the lower retaining bracket in place and retighten the bolt.
- Reconnect the positive cable.
- Press the cover for the positive battery terminal into place and fold down the lid of the plastic cover.
- Connect the negative (ground) cable and fold down the plastic cover if applicable.
- Be sure that the ventilation hose is securely connected to the battery and that the other end of the hose is properly
routed through the ventilation opening in the floor of the battery compartment (see the illustration).
- Reinstall the retaining bracket over the battery and retighten the nuts.
WARNING!
Ventilation hose:
The battery generates hydrogen gas, which is flammable and explosive. The battery is fitted with a ventilation
hose which vents hydrogen gas out of the battery compartment through a ventilation opening in the bottom of this
compartment. If the battery must be replaced, it is essential that the ventilation hose is properly connected to the
battery and that it is routed through the ventilation opening provided (see illustration).
Be sure the ventilation hose is free of debris.
Only use replacement batteries equipped with a ventilation hose. Consult your Volvo retailer.
NOTE: After the battery has been disconnected or replaced, lock and unlock the vehicle with the central locking
system's remote control to reactivate such features as the power windows, moonroof, courtesy lighting, etc.
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Replacing bulbs
When replacing bulbs, keep the following points in mind:
Never touch the glass of bulbs with your fingers. Grease and oils from your fingers vaporize in the heat and will
leave a deposit on the reflector, which will damage it.
The optional Active Bi -Xenon headlight bulbs contain trace amounts of mercury. These bulbs should always be
disposed of by an authorized Volvo retailer.
The following bulbs should only be replaced by an authorized Volvo service technician:
- Active Bi -Xenon headlights,
- Courtesy (dome) lighting,
- Reading lights,
- Glove compartment lights
- Turn signals and courtesy lights in the side door mirrors
- High-mounted brake lights
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- Diodes in the rear tail lights
Replacing bulbs at the front of the vehicle
All front bulbs (except the optional front fog lights) are replaced from the engine compartment.
WARNING!
Active Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be
replaced by an authorized Volvo service technician.
Location of the bulbs in the headlight housing
1. Side marker light
2. Turn signal
3. Low beam headlight/parking light (halogen headlights)
4. High beam headlight, parking light (Active Bi -Xenon headlights)
Certain models may have a plastic tube that may hinder access to the bulbs. This tube can be broken off and discarded.
NOTE: If you encounter difficulty when changing a bulb, please contact a Volvo workshop.
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Replacing bulbs
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High beam headlight
(Halogen headlights)
Removing the defective bulb:
- Switch off the headlights and turn the ignition switch to position 0.
- Remove the cover to access the bulb assembly.
- Turn the bulb counterclockwise and pull it out.
- Disconnect the wiring connector by pressing the lock tab out and pulling.
- Twist the bulb counterclockwise, and pull it out of the holder.
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Replacing bulbs
Installing the new bulb:
- Connect the wiring connector to the new bulb until it clicks into place.
- Insert the bulb into the headlight housing and turn it until it is securely in place.
- Press the cover back into place.
Parking light
(Halogen headlights)
Removing the defective bulb:
- Switch off the headlights and turn the ignition switch to position 0.
- Remove the plastic cover of the low beam headlight assembly. Pull out the parking light holder.
- Pull the bulb out of the holder.
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Installing the new bulb:
- Press a new bulb into the holder
- Reinsert the bulb and holder into place.
- Reinstall the plastic cover.
Parking light.
(Active Bi -Xenon headlights)
Removing the defective bulb:
- Switch off the headlights and turn the ignition switch to position 0.
- Remove the plastic cover of the high beam headlight assembly. Pull out the parking light holder.
- Pull the bulb out of the holder.
Installing the new bulb:
- Press a new bulb into the holder
- Reinsert the bulb and holder into place.
- Reinstall the plastic cover.
pg. 185 Maintenance and servicing
Replacing bulbs
Turn signal, driver's side
Removing the defective bulb:
- Switch off the headlights and turn the ignition switch to position 0.
- Pull out the bulb holder by twisting it counterclockwise.
- Remove the bulb from the holder by pressing it in and turning it counterclockwise.
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