brake VOLVO S60 2007 Service Manual

5-cyl. turbo AWD3560-3595 lbs1620-1640 kg
5-cyl. turbo AWD-R 3660-3735 lbs1680-1700 kg
1. Permissible axle weight or gross vehicle weight must never be exceeded.
pg. 202 Specifications
Capacities
Fuel tank: 18 US gal. (68 liters)
Transmission fluid
Manual (M 66) 2.1 US qts. (2.0 liters)
Automatic (AW 55-50) 7.6 US qts. (7.2 liters)
Automatic (TF-80SC) S60 R 7.4 US qts (7.0 liters)
Miscellaneous Power steering 0.9 US qts. (0.9 liters)
Windshield washer reservoir 4.8 US qts. (4.5 liters)
Brake and clutch fluid 0.69 US qts. (0.65 liters)
Air conditioning system 2.2 lbs. (1 kg) R 134a
Windshield washer reservoir 6.8 US qts (6.4 liters)
S60 R 4.8 US qts (4.5 liters)
pg. 203 Specifications
Engine oil
Engine oil
Engine oil must meet the minimum ILSAC specification GF-3, API SL, and ACEA A1/ B1. Lower quality oils may
not offer the same fuel economy, engine performance, or engine protection.
Volvo recommends
.
Volume Engine designation Volume between MIN-MAX on dipstick
Volume
1
B5254T4
B5254T2
B5244T51.3 US qts (1.2 liters)
5.8 US qts. (5.5 liters)
1. Including filter replacement
pg. 204 Specifications
Fluids and cooling system
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Fluids
Transmission1
Oil grade
Manual: MTF 97309
Automatic :
AW5
TF-80SC (S60R) JWS 3309
JWS 3309
Different types of oil should never be mixed.
Power steering
Grade: Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Brake fluid
Fluid type: DOT 4+ boiling point >536°F (280°C).
Cooling system Type Positive pressure, closed system.
Coolant Volvo original coolant/ antifreeze
Volume 9.3 US qts (8.8 liters)
The thermostat begins to open at 194°F (90°C).
1. The transmission oil does not normally need to be changed during the service life of the vehicle. However, it may be necessary to replace the oil
if the vehicle is often driven in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, for prolonged
driving in mountainous areas, or if the vehicle is often driven short distances in temperatures under 40°F (5°C).
pg. 205 Specifications
Three way catalytic converter
Three-way catalytic converter cautions
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your vehicle over combustible materials, such as grass or leaves, which can come into contact with the
hot exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converters.
pg. 206 Specifications
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Suspension
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
pg. 207 Specifications
Electrical system
BulbsBulbs TypeSocket
High beam H9 65W
Low beam H11 55W
Active Bi -Xenon headlight (option) 65WD1S
Front foglights H1 55
Front foglights (S60 R) H3 55W
Front/rear parking lights,
front side marker lights,
rear footwell lighting,
license plate lighting W5W
W2.1x9.5d
Front/rear turn signals (amber) PY21WBAU15s
Side turn signals WY5WW2.1x9.5d
Brake lights, backup lights,
rear foglight P21W
BA15s
Rear parking light P21/4WBAZ15d
Rear parking light R5WBA15s
Rear side marker light R10WBA15s
License plate lighting WW5SV8.5
Front footwell lighting,
cargo area lighting C5W
SV8.5
Vanity mirror 1.2WSV5.5
WARNING!
Active Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be
replaced by an authorized Volvo service technician.
pg. 208 Specifications
Electrical system
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2 0 0 7
VOLVO S60
Index
pg. 233-237 Index
A
A/C (air conditioning) 76
ABS2, 47, 123
Accessory installation (special warnings)5
Active Bi -Xenon headlights (ABL)53
Air conditioning75
Air distribution73, 76
Air quality sensor77
Air vents73
Alarm103
All Wheel Drive120
All Wheel Drive - towing129
Anti-lock Brake System (ABS)2, 47
Audio system212
AUTO (climate control)75
Automatic transmission116
Automatic transmission - kickdown117
Automatic transmission, Sport mode119
Average speed59
AWD120
B
Back up light187
Backrest, rear seat, folding90
Battery171, 179
Battery - replacing181
Belt check172
Black Box (Vehicle Event Data)168
Blower (fan)75
Brake circuit122
Brake fluid177
Brake light187
Brake system46, 122
Bulbs182
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Indicator and warning symbols44, 45
Inflation pressure table
Canadian models147
US models
146
Inflation pressure, checking145
Inspection, preparing for170
Interior lighting84
J
Jack159
Jack, location of93
K
Keylock2
, 111
Kickdown117
L
Label information199
Load carriers134
Locking steering wheel112
Locking the car100
Long distance trips137
Long loads - carrying91
Low beam bulb, changing183
Low beam headlights55
M
Maintenance services168
Maintenance, periodic169
Malfunction indicator light46
Moonroof68
Multifilter with air quality sensor77
O
Occupant Weight Sensor18
Octane rating107
Odometer44
Oil pressure46
Oil quality174
Opening the trunk from the inside101
Opening/locking the trunk100
Owner maintenance169
P
P Park116
, 118
Paint - color code166
Park assist138
Parking brake46, 62
Parking light bulb, changing184
Periodic owner-performed maintenance169
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