service VOLVO S80 2003 User Guide

Insert your master key into the glove compartment. Turn it 90 degrees clockwise and remove the key. The glove
compartment cannot be unlocked with the service key.
Insert your master key into the ignition and turn it to position II.
Press the trunk lock button in the center console. An LED and a message in the text window will show that the trunk
lock has be activated.
Turn off the car and remove the master key.
With the trunk lock activated, neither the service key nor the remote control will open the trunk.
* The position of this button may vary, depending on the specifications of your car.
pg. 65 Alarm
Alarm
The alarm is automatically set (armed) whenever you lock your car.
When armed, the alarm continuously monitors a number of points on the car. The following conditions will set off the
alarm:
The hood is forced opened.
The trunk is forced opened.
A door is forced opened.
The ignition switch is tampered with.
If there is movement in the passenger compartment (if the car is equipped with the optional movement sensor).
The car is lifted or towed (if the car is equipped with the optional inclination sensor).
The battery is disconnected (while the alarm is set).
Arming the alarm
Press the LOCK button on the remote control, lock the car using the key in the driver's door or press the central lock
button on one of the front doors with the door open. One long flash of the turn signals will confirm that the alarm is
set.
Disarming the alarm
Press the UNLOCK button on the remote control or unlock the doors with the key.
Turning off (stopping) the alarm
If the alarm is sounding, it can be stopped by pressing the UNLOCK button on the remote control or by unlocking the
driver's door with the key.
Visual alarm signal
The visual alarm signal is given by flashing all turn signals and turning on the interior lighting for approximately 5
minutes.
Audible alarm signal
An audible alarm signal is given by a battery powered siren. One alarm cycle lasts for 25 seconds.
"Panic" function
In an emergency situation, this feature can be used to attract attention.
Activate the "panic" function by pressing the red button on the remote control (see illustration on page 61
) for at least
3 seconds or by pressing this button twice within 3 seconds. The turn signals will flash, the interior lights will go on
and the car's horn will sound.
The function can be turned off by pressing any of the buttons on the remote control or will stop automatically
after 25 seconds. When a button is pressed, there is a 5 second delay before the panic alarm is deactivated.
ProCarManuals.com

Deposit control gasoline (detergent additives)
Volvo recommends the use of gasoline containing deposit control additives. These additives have shown to be
effective in keeping injectors and intake valves clean. Consistent use of deposit control gasolines will help ensure good
driveability and fuel economy. If you are not sure whether the gasoline contains deposit control additives, check with
the service station operator.
Unleaded fuel
Each Volvo has a three-way catalytic converter and must use only unleaded gasoline. U.S. and Canadian regulations
require that pumps delivering unleaded gasoline be labelled "UNLEADED". Only these pumps have nozzles which fit
your car's filler inlet. It is unlawful to dispense leaded fuel into a vehicle labelled "unleaded gasoline only". Leaded
gasoline damages the three-way catalytic converter and the heated oxygen sensor system. Repeated use of leaded
gasoline will lessen the effectiveness of the emission control system and could result in loss of emission warranty
coverage. State and local vehicle inspection programs will make detection of misfueling easier, possibly resulting in
emission test failure for misfueled vehicles.
NOTE: Some U.S. and Canadian gasolines contain an octane enhancing additive called methyl-cyclopentadienyl
manganese tricarbonyl (MMT). If such fuels are used, your Emission Control System performance may be affected,
and the Check Engine light (malfunction indicator lamp) located on your instrument panel may light. If this occurs,
please return your vehicle to an authorized Volvo retailer for service.
Gasoline containing alcohol and ethers
"Oxygenated fuels"
Some fuel suppliers sell gasoline containing "oxygenates" which are usually alcohols or ethers. In some areas, state or
local laws require that the service pump be marked indicating use of alcohols or ethers. However, there are areas in
which the pumps are unmarked. If you are not sure whether there is alcohol or ethers in the gasoline you buy, check
with the service station operator. To meet seasonal air quality standards, some areas require the use of "oxygenated"
fuel.
Volvo allows the use of the following "oxygenated fuels; however, the octane ratings listed on this page must still be
met.
Alcohol - Ethanol: Fuels containing up to 10% ethanol by volume may be used. Ethanol may also be referred to as
Ethyl alcohol, or "Gasohol".
Ethers - MTBE: Fuels containing up to 15% MTBE may be used.
CAUTION!
Do not use gasolines containing methanol (methyl alcohol, wood alcohol). This practice can result in vehicle
performance deterioration and can damage critical parts in the fuel system. Such damage may not be covered under the
New Vehicle Limited Warranty.
pg. 71 Fuel requirements
Carbon Monoxide - Important Warning
Carbon monoxide is a poisonous, colorless, and odorless gas. It is present in all exhaust gases. If you ever smell
exhaust fumes inside the vehicle, make sure the passenger compartment is ventilated, and immediately return the
vehicle to your retailer for correction.
Fuel Formulations
Do not use gasoline that contains lead as a knock inhibitor, and do not use lead additives. Besides damaging the
exhaust emission control systems on your car, lead has been strongly linked to certain forms of cancer.
Many fuels contain benzene as a solvent. Unburned benzene has been strongly linked to certain forms of cancer. If you
live in an area where you must fill your own gas tank, take precautions. These may include:
ProCarManuals.com

standing upwind away from the filler nozzle while refueling
refueling only at gas stations with vapor recovery systems that fully seal the mouth of the filler neck during refueling
wear neoprene gloves while handling a fuel filler nozzle.
Use of Additives
With the exception of gas line antifreeze during winter months, do not add solvents, thickeners, or other store -bought
additives to your car's fuel, cooling, or lubricating systems. Overuse may damage your engine, and some of these
additives contain organically volatile chemicals. Do not needlessly expose yourself to these chemicals.
pg. 72 Refueling
Refueling
The fuel tank is designed to hold approximately 21.1 US gal. (80 liters) with sufficient volume left over to
accommodate possible expansion of the fuel in hot weather. Be aware that the "usable" tank capacity will be somewhat
less than the specified maximum. When the fuel level is low, such factors as ambient temperature, the fuel's "Reid
vapor pressure" characteristics, and terrain can affect the fuel pumps' ability to supply the engine with an adequate
supply of fuel. Therefore, it is advisable to refuel as soon as possible when the needle nears the red zone, or when the
fuel warning light comes on.
Fuel filler door
Press the button on the light switch panel (see illustration on page 32
) when the car is at a standstill to unlock the fuel
filler door. Please note that the fuel filler door will remain unlocked until the car begins to move forward. An audible
click ill be heard when the fuel filler door relocks.
If you intend to leave your car while it is being refueled, this feature enables you to lock the doors/trunk while leaving
the fuel filler door unlocked.
You can also keep the car locked if you remain inside it during refueling. The central locking button does not lock the
fuel filler door. Be sure the fuel filler door is not obstructed and is completely closed after refueling.
Open the fuel filler cap slowly during hot weather conditions.
NOTE: During a transitional period, a small number of service stations may still have fuel nozzles that are not
compatible with the fuel filler neck on cars equipped with the evaporative control system. Please refer to page 115
for
additional information.
CAUTION:
Do not refuel with the engine running *. Turn the ignition off or to position I. If the ignition is on, an incorrect
reading could occur in the fuel gauge.
After refueling, close the fuel filler cap by turning it clockwise until it clicks into place *.
Allow for fuel expansion by not overfilling the tank. Overfilling could also cause damage to the emission control
ProCarManuals.com

Other factors that decrease gas mileage are:
Dirty air cleaner
Dirty engine oil and clogged oil filter
Dragging brakes
Incorrect front end alignment
Some of the above mentioned items and others are checked at the standard Maintenance Service intervals.
NOTE : Vehicles equipped with automatic transmissions should use (D)rive as often as possible and avoid using
"kickdown" to help improve fuel economy.
Cooling system
The risk for engine overheating is greatest, especially in hot weather, when:
Towing a trailer up steep inclines for prolonged periods at wide open throttle and low engine rpm.
Stopping the engine suddenly after high speed driving (so-called "after-boiling" can occur).
To avoid overheating, the following rules should be followed:
Do not drive for prolonged periods at engine speeds above 4500 rpm if you are towing a trailer in hilly terrain.
Reduce speed when towing a trailer up long, steep inclines. The risk of overheating can be reduced by switching off
the air conditioning system for a short time.
Do not let the engine idle unnecessarily for prolonged periods.
Do not mount auxiliary lamps in front of the grill.
When the risk of overheating is imminent, or in the event of overheating (the temperature gauge goes repeatedly into,
or stays continually in, the red section), the following precautions should be taken:
Switch off the air conditioning system.
Pull off the road, away from traffic, stop the car and put the gear selector into Park. Do not stop the engine!
Switch the heater to full (maximum) position. Increase the engine speed to approx. 2000 rpm (twice idling speed)
until the temperature begins to drop.
If the warning light in the center of the instrument panel is red, and the message "Coolant level lo stop engine" is
displayed, switch off the engine as soon as possible.
WARNING!
Do not remove coolant expansion tank cap. The coolant will be extremely hot.
If necessary, see page 116
for information on checking and topping-up the coolant level.

Contents | Top of Page
ProCarManuals.com

The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire
information label located on the inside of the fuel filler door*. This label lists both tire and vehicle design limits. Do
not load your car beyond the load limits indicated.
Temporary Spare (certain models)
The spare tire in your car is called a "Temporary Spare". It has the following designation: T125/80 R17.
Recommended tire pressure (see decal on fuel filler door) should be maintained irrespective of which position on the
car the Temporary Spare tire is used on.
In the event of damage to this tire, a new one can be purchased from your Volvo retailer.
WARNING!
Current legislation prohibits the use of the "Temporary Spare" tire other than as a temporary replacement for a
punctured tire. In other words, it must be replaced as soon as possible by a standard tire. Road holding and handling
may be affected with the "Temporary Spare" in use. Do not exceed 50 mph (80 km/h). Do not drive farther than 50
miles (80 km) on a temporary spare tire.
CAUTION:
The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with
the car. The use of different size wheels can seriously damage your car's transmission.
NOTE: Certain models may be equipped with a full-size spare tire. When used, it should be inflated to the same
pressure as the tire it is replacing.
* Please note that the tire information label indicates pressure for both comfort and fuel economy.
pg. 95 Wheels and tires
Uniform tire quality grading
ALL PASSENGER CAR TIRES MUST CONFORM TO FEDERAL SAFETY REQUIREMENTS IN
ADDITION TO THESE GRADES
Quality grades can be found, where applicable, on the tire sidewall between the tread should and maximum section
width. For example:
Treadwear 200 Traction AA Temperature A
TREADWEAR
The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions
on a specified government test course. For example, a tire graded 150 would wear one and one half (1 1/2) times as
well on the government course as a tire graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and many depart significantly from the norm due to variation in driving habits,
service practices and differences in road characteristics and climate.
TRACTION
The traction grades, from highest to lowest, are AA, A, B, and C, as measured under controlled conditions on specified
government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.
WARNING!
The traction grade assigned to this tire is based on braking (straight-ahead) traction tests and does not include
ProCarManuals.com

2 0 0 3
VOLVO S80
Chapter 8 - Maintenance/Servicing
pg. 99 Maintenance/Servicing
Fuses100
Replacing bulbs104
Paint touch up111
Washing the car112
Cleaning the upholstery113
Maintenance service, Warranty114
Fuel/emissions systems115
Drive belt, Air pump system, Coolant116
Emissions maintenance117
Opening the hood, Engine compartment119
Engine oil120
Power steering/Brake fluid reservoirs122
Battery maintenance123
Replacing wiper blades125
pg. 100 Fuses

ProCarManuals.com

professional technicians are best able to analyze vehicle problems and perform the necessary service procedures to
keep your Volvo at peak operating condition.
All specifications are subject to change without prior notice.

Contents | Top of Page
ProCarManuals.com

Immobilizer (start inhibitor)..........60,73
Indicator lights..........26, 27
Inflatable curtain (IC)..........9
Instrument illumination..........32
Instrument panel..........25
Instruments..........24
Integrated booster cushion ........ 13
Interior Air Quality system .........49
Interior features - overview..........22
Interior lighting..........54
J
Jack..........57
, 96, 97
Jump starting..........86
K
Key - removing from ignition switch..........73
Keyless entry system..........61, 62
Keyless entry system - replacing batteries..........62
Keylock..........73
Keys..........60
Kickdown..........76
L
Label information..........128
License plate lights - replacing..........108
Lifting the car..........118
Lights - accessory..........29
Load carriers..........80
Locking and unlocking the car..........60
Locking steering wheel..........36
Long distance trip..........88
Long loads..........53, 58
M
Maintenance service..........114
Malfunction indicator lamp..........27
Manually unlocking the fuel filler door..........33
Memory function - front seats..........52
Mirrors..........40
Mirrors, sideview - memory function..........40
O
Occupant safety..........11
Octane rating..........70
Odometer..........25
Oil - engine..........87, 120, 121, 131
Oil pressure warning light ........ 26
Opening the hood..........119
ProCarManuals.com

2 0 0 3
VOLVO S80
Back Cover
Back Cover
Accessory Installation - Important Warning
We strongly recommend that Volvo owners install only genuine, Volvo-approved accessories, and that accessory
installations be performed only by the factory-trained technicians at your authorized Volvo retailer.
Genuine Volvo accessories are tested to ensure compatibility with the performance, safety, and emission systems in
your car. Additionally, your authorized Volvo retailer knows where accessories may and may not be safely installed in
your Volvo. In all cases, please consult your authorized Volvo retailer before installing any accessory in or on your
car.
Accessories that have not been approved by Volvo may or may not be specifically tested for compatibility with your
car. Additionally, an inexperienced installer may not be familiar with some of your car's systems.
Any of your car's performance and safety systems could be adversely affected if you install accessories that Volvo
has not tested, or if you allow accessories to be installed by someone unfamiliar with your car.
Damage caused by unapproved or improperly installed accessories may not be covered by your new car warranty.
See your Warranty and Service Records Information booklet for more warranty information. Volvo assumes no
responsibility for death, injury, or expenses that may result from the installation of non-genuine accessories.
Driver Distraction
Driver distraction results from driver activities that are not directly related to controlling the car in the driving
environment. Your new Volvo is, or can be, equipped with many feature-rich entertainment and communication
systems. These include hands-free cellular telephones, navigation systems, and multipurpose audio systems. You may
also own other portable electronic devices for your own convenience. When used properly and safely, they enrich the
driving experience. Improperly used, any of these could cause a distraction.
For all of these systems, we want to provide the following warning that reflects the strong Volvo concern for your
safety:
Never use these devices or any feature of your vehicle in a way that distracts you from the task of driving safely.
Distraction can lead to a serious accident.
In addition to this general warning, we offer the following guidance regarding specific newer features that may be
found in your vehicles:
Never use a hand -held cellular telephone while driving. Some jurisdictions prohibit cellular telephone use by a
driver while the vehicle is moving.
If your car is equipped with a navigation system, set and make changes to your travel itinerary only with the vehicle
parked.
Never program your audio system while the vehicle is moving. Program radio presets with the vehicle parked, and
use your programmed presets to make radio use quicker and simpler.
Never use portable computers or personal digital assistants while the vehicle is moving.
A driver has a responsibility to do everything possible to ensure his or her own safety and the safety of passengers in
ProCarManuals.com