ignition VOLVO S80 2003 Owner's Manual

A - To open, press the plastic catches on the rear side of the fuse box cover and lift.
Ordinary fuses
LocationAmperage
1 Accessories 25A
2 Auxiliary lamps (option) 20A
3 Vacuum pump 15A
4 Oxygen sensors 20A
5 Crankcase ventilation heater, solenoid valves 10A
6 Mass airflow sensor, engine control module, injectors 15A
7 Throttle module 10A
8 AC compressor, accelerator pedal position sensor, E-box fan 10A
9 Horn 15A
10 -
11 AC compressor, ignition coils 20A
12 Brake light switch 5A
13 Windshield wipers 25A
14 ABS/STC/DSTC 30A
15 -
16 Windshield washers, headlight wiper/washers (certain models) 15A
17 Low beam, right 10A
18 Low beam, left 10A
19 ABS/STC/DSTC 30A
20 High beam, left 15A
21 High beam, right 15A
22 Starter motor 25A
23 Engine control module 5A
24 -
pg. 102 Fuses in the passenger compartment
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Fuse box in the passenger compartment
This fuse box is located at the far left side of the instrument panel. Extra fuses and the fuse removal tool are also stored
here. When replacing a blown fuse, be sure to replace it with a new one of the same color and amperage (written on
the fuse).
Location Amperage
1 Low beam headlights 15A
2 High beam headlights 20A
3 Power driver's seat 30A
4 Power passenger's seat 30A
5 -
6 -
7 Heated seats - front left (option) 15A
8 Heated seats - front right (option) 15A
9 ABS/STC/DSTC 5A
10 -
11 -
12 Headlight wipers (certain models) 15A
13 Electric socket 12 V 15A
14 Power passenger's seat 5A
15 Audio system, VNS 5A
16 Audio system 20A
17 Audio amplifier 30A
18 Front fog lights 15A
19 VNS display 10A
20 -
21 Automatic transmission, shiftlock, extended D2 feed 10A
22 Direction indicators 20A
23 Headlight switch module, climate control system, onboard diagnostic connector, steering wheel
lever modules 5A
24 Relay extended D1 feed: climate control system, power driver's seat, driver's info 10A
25 Ignition switch, relay starter motor, SRS, engine control module 10A
26 Climate control system blower 30A
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To remove a defective bulb:
Switch off the ignition.
Open the hood.
Remove the plastic cover over the bulb (1) by turning it counterclockwise.
Remove the connector (2).
Loosen the retaining spring (3) by first moving it to the right and then moving it down, out of the way.
Pull out the defective bulb. Note the position of the guide lug on the base of the bulb (4).
Installing a new bulb
To install a new bulb:
Insert the new bulb, without touching the glass, with the guide lug upward (1). The bulb will only seat properly in
this position.
Move the retaining spring up and push it slightly to the left until it seats properly (2).
Press the connector into place on the bulb (3).
Reinstall the plastic cover and turn it clockwise until it is correctly in place (4). "TOP" must be upward.
NOTE: If the vertical aim of your headlights needs to be adjusted for any reason (e.g., towing a trailer for extended
periods), this should be done by an authorized Volvo retailer.
pg. 105 Replacing bulbs
Front parking light
Front parking lights
Switch off the ignition.
Remove the plastic cover over it the high beam bulb by turning it counterclockwise.
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Pull out the bulb and its socket. Replace the bulb.
Press the bulb and its socket back into place.
Switch on the ignition to test the bulb.
Reinstall the plastic cover and turn it clockwise until it is correctly in place. "TOP" must be upward) see illustration
on previous page).
Front direction indicator
Front direction indicators
Switch off the ignition.
Open the hood.
Press down the retaining catch with a screwdriver and pull out the lamp housing.
Press the retaining spring downward and pull the connector out of the lamp housing.
Turn the bulb holder counterclockwise and remove it.
Remove the defective bulb from the holder by first pressing it in slightly and then turning it counterclockwise.
Install a new bulb in the holder and reinsert the bulb and holder in the lamp housing.
Press the connector onto the bulb holder.
Switch on the ignition to test the bulb.
Press the lamp housing back into place on the fender. Be sure it seats properly.
pg. 106 Replacing bulbs
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Tail lights
1. Brake light
2. Back-up light
3. Direction indicator
4/5. Tail lights
6. Fog light (left side only)
All tail light bulbs are accessed from inside the trunk.
Switch off the ignition and open the trunk.
Fold the covering panel inward to access the bulbs. When replacing right tail light bulbs, access is made easier if
you pull out the cargo net in the trunk completely before folding down the panel.
The bulbs are located in upper and a lower holders. Each holder has a retaining catch.
To replace a bulb in the upper holder:
Disconnect the wiring from the bulb holder.
Press the retaining catch upward to release the lower part of the holder.
Press the retaining catch downward to release the upper part of the holder.
Replace the defective bulb.
Press the bulb holder back into place.
Reconnect the wiring.
Fold up and close the covering panel.
To replace a bulb in the lower holder:
Disconnect the wiring from the bulb holder.
Press the retaining catch toward the outside of the car to release the holder.
Replace the defective bulb.
Press the bulb holder back into place.
Reconnect the wiring.
Fold up and close the covering panel.
pg. 107 Replacing bulbs
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Front fog lights (option)
CAUTION:
Avoid touching the glass on the bulb with your fingers.
Switch off the ignition.
Turn the bulb holder slightly counterclockwise to release it.
Replace the bulb. The shape of the foot of the bulb corresponds to the shape of the bulb holder.
Reinstall the bulb holder by turning it slightly clockwise. "TOP" on the holder should be upward.
Vanity mirror lights
Carefully insert a screwdriver and pry out the lens.
Pry out the defective bulb and replace it.
Carefully press the lower edge of lens onto the four tabs and press the upper edge of the lens into place.
pg. 108 Replacing bulbs
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License plate lights
Switch off the ignition.
Loosen the screws with a torx screwdriver.
Carefully pull out the lamp housing.
Turn the bulb holder counterclockwise and pull it out.
Pull out the defective bulb and insert a new one.
Reinsert the bulb holder into the housing and turn it clockwise.
Reinstall the housing and screw it in place.
Door step courtesy lights
The door step courtesy lights are located under the dash on the driver's and passenger's sides. To replace a bulb:
Carefully insert a screwdriver and pry out the lens.
Replace the defective bulb.
Reinstall the lens.
Rear door step lights
Carefully insert a screwdriver and pry out the lens.
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2 0 0 3
VOLVO S80
Chapter 9 - Specifications
pg. 127 Specifications
Label information128
Dimensions and weights129
Engine/transmission specifications130
Oil/fluid specifications and volumes131
Fuel system, distributor ignition system, suspension132
Electrical system133
On Call Roadside Assistance134
pg. 128 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada )
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
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DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg. 132 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 1-5-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6294 T: P/N 271367-4 (or equivalent)
B 6294 S: P/N 272371-8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.3 mm +/ 0.8 mm
Toe-in measured on tire sides: 2.8 +/ 0.9 mm
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
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2 0 0 3
VOLVO S80
HomeLink® Universal Transceiver (option)
pg. 151 HomeLink® Universal Transceiver (option)
HomeLink® Universal Transceiver
HomeLink® is an advanced system that can be programmed to learn the codes of three different remote controlled-
devices (e.g., garage door openers, remote lighting, entry door lock). HomeLink®'s sun visor-mounted transceiver,
powered by your car's electrical system, may then be used in place of your hand -held remote controls.
NOTE: As a security precaution, the HomeLink® Universal Transceiver is designed to not function if the car has
been locked from the outside .
Programming the transceiver
1. The ignition switch must be turned to the "accessory" position (II) before programming the HomeLink® Universal
Transceiver.
2. Begin by erasing all 3 factory default channels. Hold down the two outside buttons (buttons 1 and 3 in the
illustration) on the HomeLink® Universal Transceiver for about 20 seconds, until HomeLink®'s indicator light begins
to flash. Then release the buttons.
3. Hold your hand -held transmitter (garage door opener, for example) 2 to 5 in. (5 to 12 cm) away from the
HomeLink® surface, keeping the indicator light in view. For placement questions, contact HomeLink® toll-free 1-
800-355-3515 (Internet: www.HomeLink.com
).
4. Using two hands, push and hold both your hand -held transmitter's button and the transceiver button you wish to
program. The indicator light will flash first slowly, then rapidly. Rapid flashing tells you the HomeLink® button has
been successfully programmed. Release both buttons.
5. If you are programming a rolling code-equipped device (e.g., garage door opener or entry door lock), refer to
"Programming rolling codes" on the next page to complete the programming process.
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