VOLVO S80 2003 Manual PDF

7Folding rear head restraints 10A
8Central locking rear doors/fuel filler door 15A
9 Trailer hitch (30 feed) 15A
10 CD changer, VNS 10A
11 Accessory control module (AEM) 15A
12 -
13 -
14 Brake lights 7.5A
15 Trailer hitch (15I feed) 20A
16 Electrical socket in trunk - accessories 15A
17 -
18 -
pg. 104 Replacing bulbs
Replacing high/low beam headlight bulbs
The headlight bulbs must be replaced from the engine compartment.
CAUTION:
Do not touch the glass on halogen bulbs with your fingers. Grease, oil or any other impurities can be carbonized
onto the bulb and cause damage to the reflector.
Be sure to use bulbs of the correct type and voltage.
Removing a defective bulb
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To remove a defective bulb:
Switch off the ignition.
Open the hood.
Remove the plastic cover over the bulb (1) by turning it counterclockwise.
Remove the connector (2).
Loosen the retaining spring (3) by first moving it to the right and then moving it down, out of the way.
Pull out the defective bulb. Note the position of the guide lug on the base of the bulb (4).
Installing a new bulb
To install a new bulb:
Insert the new bulb, without touching the glass, with the guide lug upward (1). The bulb will only seat properly in
this position.
Move the retaining spring up and push it slightly to the left until it seats properly (2).
Press the connector into place on the bulb (3).
Reinstall the plastic cover and turn it clockwise until it is correctly in place (4). "TOP" must be upward.
NOTE: If the vertical aim of your headlights needs to be adjusted for any reason (e.g., towing a trailer for extended
periods), this should be done by an authorized Volvo retailer.
pg. 105 Replacing bulbs
Front parking light
Front parking lights
Switch off the ignition.
Remove the plastic cover over it the high beam bulb by turning it counterclockwise.
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Pull out the bulb and its socket. Replace the bulb.
Press the bulb and its socket back into place.
Switch on the ignition to test the bulb.
Reinstall the plastic cover and turn it clockwise until it is correctly in place. "TOP" must be upward) see illustration
on previous page).
Front direction indicator
Front direction indicators
Switch off the ignition.
Open the hood.
Press down the retaining catch with a screwdriver and pull out the lamp housing.
Press the retaining spring downward and pull the connector out of the lamp housing.
Turn the bulb holder counterclockwise and remove it.
Remove the defective bulb from the holder by first pressing it in slightly and then turning it counterclockwise.
Install a new bulb in the holder and reinsert the bulb and holder in the lamp housing.
Press the connector onto the bulb holder.
Switch on the ignition to test the bulb.
Press the lamp housing back into place on the fender. Be sure it seats properly.
pg. 106 Replacing bulbs
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Tail lights
1. Brake light
2. Back-up light
3. Direction indicator
4/5. Tail lights
6. Fog light (left side only)
All tail light bulbs are accessed from inside the trunk.
Switch off the ignition and open the trunk.
Fold the covering panel inward to access the bulbs. When replacing right tail light bulbs, access is made easier if
you pull out the cargo net in the trunk completely before folding down the panel.
The bulbs are located in upper and a lower holders. Each holder has a retaining catch.
To replace a bulb in the upper holder:
Disconnect the wiring from the bulb holder.
Press the retaining catch upward to release the lower part of the holder.
Press the retaining catch downward to release the upper part of the holder.
Replace the defective bulb.
Press the bulb holder back into place.
Reconnect the wiring.
Fold up and close the covering panel.
To replace a bulb in the lower holder:
Disconnect the wiring from the bulb holder.
Press the retaining catch toward the outside of the car to release the holder.
Replace the defective bulb.
Press the bulb holder back into place.
Reconnect the wiring.
Fold up and close the covering panel.
pg. 107 Replacing bulbs
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Front fog lights (option)
CAUTION:
Avoid touching the glass on the bulb with your fingers.
Switch off the ignition.
Turn the bulb holder slightly counterclockwise to release it.
Replace the bulb. The shape of the foot of the bulb corresponds to the shape of the bulb holder.
Reinstall the bulb holder by turning it slightly clockwise. "TOP" on the holder should be upward.
Vanity mirror lights
Carefully insert a screwdriver and pry out the lens.
Pry out the defective bulb and replace it.
Carefully press the lower edge of lens onto the four tabs and press the upper edge of the lens into place.
pg. 108 Replacing bulbs
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License plate lights
Switch off the ignition.
Loosen the screws with a torx screwdriver.
Carefully pull out the lamp housing.
Turn the bulb holder counterclockwise and pull it out.
Pull out the defective bulb and insert a new one.
Reinsert the bulb holder into the housing and turn it clockwise.
Reinstall the housing and screw it in place.
Door step courtesy lights
The door step courtesy lights are located under the dash on the driver's and passenger's sides. To replace a bulb:
Carefully insert a screwdriver and pry out the lens.
Replace the defective bulb.
Reinstall the lens.
Rear door step lights
Carefully insert a screwdriver and pry out the lens.
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Disconnect the wiring from the lamp housing.
Remove the lens from the lamp housing by pressing the two side catches out.
Pull out the defective bulb and replace it.
Reinstall the lamp housing in the reverse order.

Contents | Top of Page
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2 0 0 3
VOLVO S80
Chapter 9 - Specifications
pg. 127 Specifications
Label information128
Dimensions and weights129
Engine/transmission specifications130
Oil/fluid specifications and volumes131
Fuel system, distributor ignition system, suspension132
Electrical system133
On Call Roadside Assistance134
pg. 128 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada )
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
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7 Child safety latch label
* The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle
with the retailer and when ordering parts.
All specifications are subject to change without prior notice.
pg. 129 Dimensions and weights
DimensionsLength 189.8 in. (482 cm)
Width 72 in. (183 cm)
Height 57.1 in. (145 cm)
Wheelbase 109.9 in. (279 cm)
Track, front 62.3 in. (158 cm)
Track, rear 61.4 in. (156 cm)
Turning circle (between curbs) 35.8 - 39 ft. (10.9 - 12 m)
Cargo capacity - trunk 14.2 cu. ft. (0.4 m
3)
Weights USACanada
Gross vehicle weight (GVW)
6 cyl. 4608 lbs2090 kg
6 cyl. turbo 4670 lbs2120 kg
Capacity weight *
6 cyl. 890 lbs400 kg
6 cyl. turbo 890 lbs400 kg
Curb weight
6 cyl. 3535-3570 Ibs1605-1625 kg
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6 cyl. turbo3600-3635 Ibs1640-1655 kg
Permissible axle weight, front
6 cyl. 2491 Ibs1130 kg
Permissible axle weight, rear
6 cyl. 2293 lbs1040 kg
Max roof load 220 lbs100 kg
Max trailer weight
(w/o brakes) 1650 lbs750 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs **1500 kg
1 7/8" ball 2000 lbs900 kg
Max tongue weight **165 lbs 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** When driving for prolonged periods at temperatures above 86° F (30° C), the maximum recommended weight is
2000 lbs (900 kg).
*** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg. 130 Engine/transmission specifications
Engine specifications Designation: Volvo B 6294 T
Output 268 hp at 5200 rpm (200 KW/87 rps)
Max torque 280 ft. lbs. at 1800-5000 rpm (380 Nm at 30-83 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in.)
Compression ratio 8.5:1
Number of valves 24
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold. Designation: Volvo B 6294 S
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