brake VOLVO S80 2004 Owner's Manual

Ordinary fuses
LocationAmperage
1 Accessories 25A
2 Auxiliary lamps (option) 20A
3
4 Oxygen sensors 20A
5 Crankcase ventilation heater, solenoid valves 10A
6 Mass airflow sensor, engine control module, injectors 15A
7 Throttle module 10A
8 AC compressor, accelerator pedal position sensor, E-box fan 10A
9 Horn 15A
10 -
11 AC compressor, ignition coils 20A
12 Brake light switch 5A
13 Windshield wipers 25A
14 ABS/STC/DSTC 30A
15 -
16 Windshield washers, headlight wiper/washers (certain models) 15A
17 Low beam, right 10A
18 Low beam, left 10A
19 ABS/STC/DSTC 30A
20 High beam, left 15A
21 High beam, right 15A
22 Starter motor 25A
23 Engine control module 5A
24 -
pg. 104 Fuses in the passenger compartment
ProCarManuals.com

38Alarm siren* 5A
* Please be aware that if this fuse is not intact, or if it is removed, the alarm will sound.
pg. 105 Fuses in the trunk
Fuses in the trunk
The fuses in the trunk are located behind the left panel. When replacing a blown fuse, be sure to replace it with a new
one of the same color and amperage (written on the fuse).
Ordinary fuses
Location Amperage
1 Rear electrical module, trunk lighting 10A
2 Rear fog light 10A
3 Brake lights (cars with trailer hitches only) 15A
4 Backup lights 10A
5 Rear window defroster, relay 15I - accessories 5A
6 Trunk release 10A
7 Folding rear head restraints 10A
8 Central locking rear doors/fuel filler door 15A
9 Trailer hitch (30 feed) 15A
10 CD changer, VNS 10A
11 Accessory control module (AEM) 15A
12 -
13 -
14
15 Trailer hitch (15I feed) 20A
16 Electrical socket in trunk - accessories 15A
17 -
18 -
ProCarManuals.com

6 cyl. turbo3630-3665 Ibs1650-1665 kg
Permissible axle weight, front
6 cyl. 2491 Ibs1130 kg
Permissible axle weight, rear
6 cyl. 2293 lbs1040 kg
Max roof load 220 lbs100 kg
Max trailer weight
(w/o brakes) 1650 lbs750 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs **1500 kg
1 7/8" ball 2000 lbs900 kg
Max tongue weight ***165 lbs 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** When driving for prolonged periods at temperatures above 86° F (30° C), the maximum recommended weight is
2000 lbs (900 kg).
*** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg. 132 Engine/transmission specifications
Engine specifications Designation: Volvo B 6294 T
Output 268 hp at 5200 rpm (200 KW/87 rps)
Max torque 280 ft. lbs. at 1800-5000 rpm (380 Nm at 35-83 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in.)
Compression ratio 8.5:1
Number of valves 24
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold. Designation: Volvo B 6294 S
Output 194 hp at 5200 rpm (144 KW/87 rps)
Max. torque 207 ft. lbs. at 3900 rpm (280 Nm at 65 rps)
ProCarManuals.com

Number of cylinders6
Bore3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in)
Compression ratio 10.5:1
Number of valves 24
All specifications are subject to change without prior notice.
pg. 133 Oil/fluid specifications and volumes
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Extra oil additives must not be used.
Volume: (including filter):
Normally-aspirated 6-cylinder engine - 7.3 US qts (6.9 liters).
Turbo 6-cylinder engine - 7.3 US qts (6.9 liters).
Automatic transmission fluid
Geartronic: ATF Dexron® III.
Total Volume: 7.9 US qts (7.5 liters).
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
Power steering fluid
ATF fluid.
Volume: 6 cyl engine - 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg. 134 Fuel system, Distributor ignition system, Suspension
ProCarManuals.com

High beamH755W -
Low beam H755W -
Bi -Xenon headlights* (option) 35WD2R
Front parking lights 5WW 2.1x9.5d
Front direction indicators -21 W BAU 15s
Front fog lights H155 W -
Side marker lights -3 W W2.1x9.5d
Rear direction indicators -21W PY
Tail lights 675W/4cp BA 15
Brake lights LED
Backup lights 115621W BA 15
Rear fog light 115621/4W BA 15 d
License plate light -5 W W 2.1x9.5d
Door step courtesy lights
Front -5W SV 8.5
Rear -5W W 2.1x9.5d
Trunk lights -10 W SV 8.5
Glove compartment light -2 W BA 9s
Vanity mirror light(s) -12V 1.2 W
Instrument lighting -3 W W 2.1x9.5d
Rear ashtray -1.2 W W 2x4.6d
Front courtesy lights -10 W SV 8.5
Rear reading lights -5 W W2.1x9.5d
Sideview mirror -5W W2.1x9.5d
WARNING!
Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be replaced
by an authorized Volvo service technician.
Electrical system
12 Volt, negative ground.
Voltage-controlled generator. Single-wire system with chassis and engine used as conductors. Grounded on chassis.
Battery
Voltage: 12 Volt, capacity: 600 A/115 min. reverse capacity
The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this matter.
Generator
Rated output: max. current: 140 A
Starter motor:
Output: 1.7 kW
All specifications are subject to change without prior notice.
pg. 136 On Call Roadside Assistance
ProCarManuals.com

2 0 0 4
VOLVO S80
Index
pg. 157 Index
A
ABS..........17
ABS - warning light..........27
Accessory lights..........29
Active chassis system (Four-C)..........78
Adjusting the steering wheel..........36
Advanced User Mode (AUM) - radio..........145
Air conditioning..........45- 49
Air filter - engine..........119
Air vents..........44
Airbag (SIPS)..........8
Airbag (SRS)..........4
Alarm..........65, 66
Alarm - "panic" function..........65
ALR/ELR..........14
Anti-lock Brake System (ABS)..........17
Anti-lock Brake System - warning light..........27
Antifreeze..........89, 118
Approach lighting..........60
Ashtrays..........38
Audio systems..........137
cassette deck..........148
CD player..........146
HU -611 - overview..........138
HU -801 - overview..........139
radio..........142
specifications..........151
AUM (Advanced User Mode) - radio..........145
Automatic car washing..........115
Automatic Locking Retractor (ALR)..........14
Automatic transmission
ProCarManuals.com

Geartronic..........76, 77
Kickdown..........76
Automatic transmission - cold starts..........75
Auxiliary socket..........29, 38
B
Backrests, rear seat - folding..........58
Battery..........89, 135
Battery maintenance..........125 -126
Replacing the battery..........126
Ventilation hose..........126
Blinds - rear/side rear windows..........42
Booster cushion..........13, 15
Booster cushion - integrated..........13
Brake failure warning light ..........26
Brake fluid..........124, 133
Brake system..........16
Bulbs (list)..........135
Bulbs - replacing..........106-112
C
Capacities (oils and fluids)..........129
, 133
Cargo net in trunk..........57
Catalytic converters - three-way..........91
Center console - switches..........29
Center head restraint - rear seat..........3
Central locking buttons..........63
Chains - winter driving..........95
Changing wheels..........98, 99
Chassis setting (R-models)..........69 78
Child booster cushion ......... 13, 15
Child Restraint Anchorages ........ 12
Child safety..........12 -15
Child safety locks - rear doors..........67
Climate controls..........45 - 49
Climate system - general information..........48
Clock..........25
Coat hanger..........53
Cold weather driving..........89
Combination filter..........45, 49
Coolant..........118, 133
Cooling system..........80, 133
Courtesy light..........54
Courtesy lights (front) - replacing..........112
Courtesy lights - exterior..........60
Cruise control..........31
ProCarManuals.com

Cup holder - opening..........56
D
Dimensions..........131
Direction indicator bulbs (front)..........107
Direction indicators..........35
Distributor ignition system..........134
Door step courtesy lights - replacing..........110
Doors and locks..........60
Drive belt..........118
Driver's seat and remote keyless entry system..........53
Driving economy..........80
Driving mode indicator..........25
Driving mode W..........75, 77, 89
Driving with trunk open..........81
E
Economical driving..........80
Electrical system..........135
Electrical system - general information..........81
Electrically operated front seats..........52
Electrically operated moonroof..........41
Electrically operated sideview mirrors..........40
Electrically operated windows..........39
Electronic Brake Force Distribution..........17
Electronic Climate Control(ECC)..........45 - 49
Emergency Locking Retractor (ELR)..........14
Emergency towing..........83, 84
Emergency warning flashers..........37
Emissions systems..........117
Engine - specifications..........132
Engine - starting..........73
Engine air filter..........119
Engine compartment..........121
Engine oil..........89, 122, 123, 133
Exterior courtesy lights..........60
Exterior features - overview..........23
F
Fog light - rear..........27
, 32
Fog lights - front..........32
Folding head restraints..........29
Folding passenger's seat backrest..........53
Folding rear seat backrests ........58
Four-C (active chassis system).........29, 78
Front airbags - SRS..........4-7
Front airbags - SRS - warning light..........26
ProCarManuals.com

Front courtesy lights - replacing..........112
Front fog lights..........32
Front fog lights - replacing ........109
Front reading lights..........54
Front seats - adjusting..........52
Front seats - heated..........37
Front suspension..........134
Fuel..........70, 133
Fuel filler cap..........72
Fuel filler door..........72
Fuel filler door - unlocking manually..........33
Fuel filter ..........119
Fuel gauge..........25
Fuel requirements..........70
Fuel system..........117, 119, 134
Fuel/emissions systems..........117
Fuses..........102 - 105
G
Gas cap..........72
Gasoline..........70
Gear indicator..........25
Geartronic (automatic transmission)..........76 - 77
Generator..........135
Generator warning light..........26
H
Hand brake..........38
Handling..........81
Hazard warning flashers..........37
Head restraint - center rear..........3
Head restraints, rear - folding..........29
Headlight bulbs - replacing..........106
Headlight wiper blades - replacing..........127
Headlights..........32
Heated front seats..........37
Heated rear window..........37
Heated sideview mirrors..........37
Heating..........45 - 49
Hoisting the car..........120
Home Safe System..........60
HomeLink® ........153-155
Hood - opening..........121
I
Ignition switch..........36
Immobilizer (start inhibitor)..........60,73
ProCarManuals.com

Opening the trunk from the inside..........63
P
Paint touch-up..........113
Panic function (alarm)..........65
Parking Assistance, rear..........79
Parking brake..........38
Parking brake reminder light..........26
Parking lights..........32
Passenger's seat backrest - folding..........53
PCV system..........119
Polishing..........115
Power moonroof..........41
Power seats..........52
Power steering - speed-sensitive..........81
Power steering fluid ........ 124, 133
Power windows..........39
PROPOSITION 65 WARNING..........125
R
Rain sensor - windshield wipers..........35
Reading lights - front/rear ........ 54
Rear door step lights - replacing..........110
Rear fog light..........27, 32
Rear Parking Assistance..........79
Rear reading lights..........54
Rear seat backrests - folding..........58
Rear suspension..........134
Rear window - heated..........37
Rearview mirror..........40
Refrigerant..........48, 133
Refueling..........72
Remote control - keyless entry system..........61
Remote control - keyless entry system and sideview mirrors..........40
Remote keyless entry system..........61
Remote keyless entry system - replacing batteries..........62
Remote keyless entry system and driver's seat..........53
Replacing bulbs..........106-112
Replacing fuses..........102
Replacing wiper blades..........127
Reporting safety defects..........11
Road assistance..........136
Roadholding..........81
Roof load - maximum..........131
Roof racks..........82
S
ProCarManuals.com