ignition VOLVO S80 2004 Owner's Manual

Ordinary fuses
LocationAmperage
1 Accessories 25A
2 Auxiliary lamps (option) 20A
3
4 Oxygen sensors 20A
5 Crankcase ventilation heater, solenoid valves 10A
6 Mass airflow sensor, engine control module, injectors 15A
7 Throttle module 10A
8 AC compressor, accelerator pedal position sensor, E-box fan 10A
9 Horn 15A
10 -
11 AC compressor, ignition coils 20A
12 Brake light switch 5A
13 Windshield wipers 25A
14 ABS/STC/DSTC 30A
15 -
16 Windshield washers, headlight wiper/washers (certain models) 15A
17 Low beam, right 10A
18 Low beam, left 10A
19 ABS/STC/DSTC 30A
20 High beam, left 15A
21 High beam, right 15A
22 Starter motor 25A
23 Engine control module 5A
24 -
pg. 104 Fuses in the passenger compartment
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Fuse box in the passenger compartment
This fuse box is located at the far left side of the instrument panel. Extra fuses and the fuse removal tool are also stored
here. When replacing a blown fuse, be sure to replace it with a new one of the same color and amperage (written on
the fuse).
Location Amperage
1 Low beam headlights 15A
2 High beam headlights 20A
3 Power driver's seat 30A
4 Power passenger's seat 30A
5 Speed -dependent power steering, vacuum pump 15A
6 -
7 Heated seat - front left (option) 15A
8 Heated seat - front right (option) 15A
9 ABS/STC/DSTC 5A
10 Daytime running lights 10A
11 Daytime running lights 10A
12 Headlight wipers (certain models) 15A
13 Electric socket 12 V 15A
14 Power passenger's seat 5A
15 Audio system, VNS 5A
16 Audio system 20A
17 Audio amplifier 30A
18 Front fog lights 15A
19 VNS display 10A
20 -
21 Automatic transmission, shiftlock, extended D2 feed 10A
22 Direction indicators 20A
23 Headlight switch module, climate control system, onboard diagnostic connector, steering wheel
lever modules 5A
24 Relay extended D1 feed: climate control system, power driver's seat, driver's info 10A
25 Ignition switch, relay starter motor, SRS, engine control module 10A
26 Climate control system blower 30A
27 -
28 Electronic module - courtesy lighting 10A
29 -
30 Left front/rear parking lights 7.5A
31 Right front/rear parking lights, license plate lights 7.5A
32 Central electrical module, vanity mirror lighting, power steering, glove compartment light,
interior courtesy lighting 10A
33 Fuel pump 15A
34 Power moonroof 15A
35 Central locking system, power windows - left door mirror 25A
36 Central locking system, power windows - right door mirror 25A
37 Rear power windows 30A
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pg. 106 Replacing bulbs
Replacing high/low beam headlight bulbs
The headlight bulbs must be replaced from the engine compartment.
CAUTION:
Do not touch the glass on halogen bulbs with your fingers. Grease, oil or any other impurities can be carbonized
onto the bulb and cause damage to the reflector.
Be sure to use bulbs of the correct type and voltage.
Removing a defective bulb
To remove a defective bulb:
Switch off the ignition.
Open the hood.
Remove the plastic cover over the bulb (1) by turning it counterclockwise.
Remove the connector (2).
Loosen the retaining spring (3) by first moving it to the right and then moving it down, out of the way.
Pull out the defective bulb. Note the position of the guide lug on the base of the bulb (4).
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Installing a new bulb
Installing a new bulb:
Insert the new bulb, without touching the glass, with the guide lug upward (1). The bulb will only seat properly in
this position.
Move the retaining spring up and push it slightly to the left until it seats properly (2).
Press the connector into place on the bulb (3).
Reinstall the plastic cover and turn it clockwise until it is correctly in place (4). "TOP" must be upward.
NOTE: If the vertical aim of your headlights needs to be adjusted for any reason (e.g., towing a trailer for extended
periods), this should be done by an authorized Volvo retailer.
pg. 107 Replacing bulbs
Front parking light
Front parking lights
Switch off the ignition.
Remove the plastic cover over the high beam bulb by turning it counterclockwise.
Pull out the bulb and its socket. Replace the bulb.
Press the bulb and its socket back into place.
Switch on the ignition to test the bulb.
Reinstall the plastic cover and turn it clockwise until it is correctly in place. "TOP" must be upward (see illustration
on previous page).
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Front direction indicator
Front direction indicators
Switch off the ignition.
Open the hood.
Press down the retaining catch with a screwdriver and pull out the lamp housing.
Press the retaining spring downward and pull the connector out of the lamp housing.
Turn the bulb holder counterclockwise and remove it.
Remove the defective bulb from the holder by first pressing it in slightly and then turning it counterclockwise.
Install a new bulb in the holder and reinsert the bulb and holder in the lamp housing.
Press the connector onto the bulb holder.
Switch on the ignition to test the bulb.
Press the lamp housing back into place on the fender. Be sure it seats properly.
pg. 108 Replacing bulbs
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Tail lights
1. Tail light
2. Tail light/fog light (left side only)
3. Direction indicator
4. Back-up light
All tail light bulbs are accessed from inside the trunk.
Switch off the ignition and open the trunk.
Fold the covering panel inward to access the bulbs. When replacing right tail light bulbs, access is made easier if
you pull out the cargo net in the trunk completely before folding down the panel.
The bulbs are located in a holder that is held in place by two retaining catches.
To replace a bulb in the upper holder:
Disconnect the wiring from the bulb holder.
Press the retaining catch upward to release the lower part of the holder.
Press the retaining catch downward to release the upper part of the holder.
Replace the defective bulb.
Press the bulb holder back into place.
Reconnect the wiring.
Fold up and close the covering panel.
To replace a bulb:
Press the retaining catches toward each other to release the holder.
Replace the defective bulb.
Press the bulb holder back into place.
Reconnect the wiring.
Fold up and close the covering panel.
pg. 109 Replacing bulbs
Front fog lights (option)
CAUTION:
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Avoid touching the glass on the bulb with your fingers.
Switch off the ignition.
Turn the bulb holder slightly counterclockwise to release it.
Replace the bulb. The shape of the foot of the bulb corresponds to the shape of the bulb holder.
Reinstall the bulb holder by turning it slightly clockwise. "TOP" on the holder should be upward.
Vanity mirror lights
Carefully insert a screwdriver and pry out the lens.
Pry out the defective bulb and replace it.
Carefully press the lower edge of lens onto the four tabs and press the upper edge of the lens into place.
pg. 110 Replacing bulbs
License plate lights
Switch off the ignition.
Loosen the screws with a torx screwdriver.
Carefully pull out the lamp housing.
Turn the bulb holder counterclockwise and pull it out.
Pull out the defective bulb and insert a new one.
Reinsert the bulb holder into the housing and turn it clockwise.
Reinstall the housing and screw it in place.
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2 0 0 4
VOLVO S80
Chapter 9 - Specifications
pg. 129 Specifications
Label information130
Dimensions and weights131
Engine/transmission specifications132
Oil/fluid specifications and volumes133
Fuel system, distributor ignition system, suspension134
Electrical system135
On Call Roadside Assistance136
pg. 130 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada )
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
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Number of cylinders6
Bore3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in)
Compression ratio 10.5:1
Number of valves 24
All specifications are subject to change without prior notice.
pg. 133 Oil/fluid specifications and volumes
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Extra oil additives must not be used.
Volume: (including filter):
Normally-aspirated 6-cylinder engine - 7.3 US qts (6.9 liters).
Turbo 6-cylinder engine - 7.3 US qts (6.9 liters).
Automatic transmission fluid
Geartronic: ATF Dexron® III.
Total Volume: 7.9 US qts (7.5 liters).
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
Power steering fluid
ATF fluid.
Volume: 6 cyl engine - 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg. 134 Fuel system, Distributor ignition system, Suspension
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Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 15-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6284 T: P/N 271367-4 (or equivalent)
B 6294 S: P/N 272371-8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.3 mm +/ 0.8 mm
Toe-in measured on tire sides: 2.8 +/ 0.9 mm
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 1.9 mm +/ 1.9 mm
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel filler door and lists vehicle design limits. Do not load
your car beyond the load limits indicated.
WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
pg. 135 Electrical system
Bulbs Bulb US no.Power Socket
Headlights
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