warning VOLVO S80 2006 Service Manual

• A table listing important weight limits for your vehicle can be found on page 151.
Steps for Determining Correct Load Limit
(1) Locate the statement "the combined weight of occupants and cargo should never exceed XXX pounds" on your
vehicle's placard.
(2) Determine the combined weight of the driver and passengers that will be riding in your vehicle.
(3) Subtract the combined weight of the driver and passengers from XXX kilograms or XXX pounds.
(4) The resulting figure equals the available amount of cargo and luggage load capacity. For example, if the "XXX"
amount equals 1400 lbs. and there will be five 150 lb. passengers in your vehicle, the amount of available cargo and
luggage load capacity is 650 lbs. (1400-750 (5 x 150) = 650 lbs.)
(5) Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely
exceed the available cargo and luggage load capacity calculated in Step 4.
(6) If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle. Consult this
manual
1 to determine how this reduces the available cargo and luggage load capacity of your vehicle.
WARNING!
- Exceeding the permissible axle weight, gross vehicle weight, or any other weight rating limits can cause tire
overheating resulting in permanent deformation or catastrophic failure.
- Do not use replacement tires with lower load carrying capacities than the tires that were original equipment on the
vehicle because this will lower the vehicle's GVW rating. Replacement tires with a higher limit than the originals do
not increase the vehicle's GVW rating limitations.
1 See "Towing a trailer" on page 89.
pg. 113 Wheels and tires
Uniform tire quality grading
ALL PASSENGER VEHICLE TIRES MUST CONFORM TO FEDERAL SAFETY REQUIREMENTS IN
ADDITION TO THESE GRADES
Quality grades can be found, where applicable, on the tire sidewall between the tread should and maximum section
width. For example:
Treadwear 200 Traction AA Temperature A
TREADWEAR
The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions
on a specified government test course. For example, a tire graded 150 would wear one and one half (1 1/2) times as
well on the government course as a tire graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and many depart significantly from the norm due to variation in driving habits,
service practices and differences in road characteristics and climate.
TRACTION
The traction grades, from highest to lowest, are AA, A, B, and C, as measured under controlled conditions on specified
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government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.
WARNING!
The traction grade assigned to this tire is based on braking (straight-ahead) traction tests and does not include
cornering (turning) traction.
TEMPERATURE
The temperature grades are AA (the highest), A, B, and C, representing the tire's resistance to the generation of heat
and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive
temperature can lead to sudden tire failure. The grade C corresponds to a minimum level of performance that all
passenger car tires must meet under the Federal Motor Safety Standard No. 109. Grades B and A represent higher
levels of performance on the laboratory test wheel than the minimum required by law.
WARNING!
The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive
speed, under-inflation, or excessive loading, either separately or in combination, can cause heat buildup and possible
tire failure.
pg. 114 Wheels and tires
Snow chains, snow tire, studded tires
Snow chains
Snow chains can be used on your Volvo with the following restrictions:
• Snow chains should be installed on front wheels only. Use only Volvo approved snow chains.
• If accessory, aftermarket or "custom" tires and wheels are installed and are of a size different than the original tires
and wheels, chains in some cases CANNOT be used. Sufficient clearances between chains and brakes, suspension and
body components must be maintained.
• Some strap -on type chains will interfere with brake components and therefore CANNOT be used.
• All Wheel Drive models: Snow chains should only be installed on the front wheels. Only chains adapted for AWD
models should be used.
Consult your Volvo retailer for additional snow chain information.
CAUTION!
• Check local regulations regarding the use of snow chains before installing.
• Always follow the chain manufacturer's installation instructions carefully. Install chains as tightly as possible and
retighten periodically.
• Never exceed the chain manufacturer's specified maximum speed limit. (Under no circumstances should you exceed
31 mph (50 km/h)).
• Avoid bumps, holes or sharp turns when driving with snow chains.
• The handling of the vehicle can be adversely affected when driving with chains. Avoid fast or sharp turns as well as
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locked wheel braking.
Snow tires, studded tires1
Tires for winter use:
• Owners who live in or regularly commute through areas with sustained periods of snow or icy driving conditions are
strongly advised to fit suitable winter tires to help retain the highest degree of traction.
• It is important to install winter tires on all four wheels to help retain traction during cornering, braking, and
accelerating. Failure to do so could reduce traction to an unsafe level or adversely affect handling.
• Do not mix tires of different design as this could also negatively affect overall tire road grip.
• Winter tires wear more quickly on dry roads in warm weather. They should be removed when the winter driving
season has ended.
• Studded tires should be run-in 300-600 miles (500-1000 km) during which the car should be driven as smoothly as
possible to give the studs the opportunity to seat properly in the tires. The tires should have the same rotational
direction throughout their entire lifetime.
NOTE: Please consult state or provincial regulations restricting the use of studded winter tires before installing such
tires.
1 Where permitted
pg. 115 Wheels and tires
Temporary Spare
The spare tire in your car is called a "Temporary Spare".
Recommended tire pressure (see the placard on the B-pillar or on the fuel filler door) should be maintained irrespective
of which position on the car the temporary spare tire is used on.
In the event of damage to this tire, a new one can be purchased from your Volvo retailer.
WARNING!
Current legislation prohibits the use of the "Temporary Spare" tire other than as a temporary replacement for a
punctured tire. It must be replaced as soon as possible by a standard tire. Road holding and handling may be affected
with the "Temporary Spare" in use. Do not exceed 50 mph (80 km/h). Do not drive farther than 50 miles (80 km) on
a temporary spare tire.
CAUTION!
The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with
the car. The use of different size wheels can seriously damage your car's transmission.
pg. 116 Changing wheels
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Attaching the jack
NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reinstall wheels in the same location and
position as before removal. To lessen the chance of imbalance, each wheel hub is equipped with a guide stud to ensure
that a removed wheel can be reinstalled in its original position (as when changing over to winter tires/wheels).
pg. 117 Changing wheels
Correct tightening order for wheel bolts
Installing the wheel
Clean the contact surfaces on the wheel and hub.
Lift the wheel and place it on the hub.
Install the wheel bolts and tighten hand -tight. Using the lug wrench, tighten crosswise (see illustration above) until
all bolts are snug.
Lower the vehicle to the ground and alternately tighten the bolts crosswise to 102 ft. lbs. (140 Nm).
Install the wheel cap (where applicable).
WARNING!
· The jack must correctly engage the bar in the jack attachment (A). The car's weight must not rest on the jack
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Replacing fuses
If an electrical component fails to function, it is likely that a fuse has blown due to a temporary circuit overload.
Fuses are located in four different places:
1. Relays/fuse box in the engine compartment
2. Fuse box in the passenger compartment, behind the plastic cover
3. Fuse box in the passenger compartment, on the edge of the dashboard
4. Fuse box in the trunk
A label on the inside of each cover indicates the amperage and the electrical components that are connected to each
fuse.
The easiest way to see if a fuse is blown is to remove it. Pull the fuse straight out. If a fuse is difficult to remove, you
will find a special fuse removal tool in the passenger compartment fuse box. From the side, examine the curved metal
wire to see if it is broken. If so, put in a new fuse of the same color and amperage (written on the fuse). Spare fuses
are stored in the fuse box in the passenger compartment. If fuses burn out repeatedly, have the electrical system
inspected by an authorized Volvo retailer.
WARNING!
Never use fuses with higher amperage than those stated on the following pages. Doing so could overload the car's
electrical system.
pg. 121 Fuses in the engine compartment
Relays/fuses in the engine compartment
When replacing fuses, be sure to replace a blown fuse with a new one of the same color and amperage (written on
the fuse). Fuse amperage is also indicated on the inside of the fuse box cover. Fuses in positions marked X are
replacement fuses.
A - To open, press the plastic catches on the sides of the fuse box cover and lift.
Ordinary fuses
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5 cyl. automatic AWD890 lbs400 kg
Curb weight
5 cyl. automatic 3510-3550 lbs-
5 cyl. automatic AWD 3690-3725 lbs1680-1695 kg
Permissible axle weight, front
5 cyl. automatic 2400 lbs-
5 cyl. automatic AWD 2440 lbs1110 kg
Permissible axle weight, rear
5 cyl. automatic 2293 lbs-
5 cyl. automatic AWD 2400 lbs1090 kg
Max roof load 220 lbs100 kg
Max trailer weight
(w/o brakes) 1650 lbs750 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs **1500 kg
1 7/8" ball 2000 lbs900 kg
Max tongue weight ***165 lbs 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** When driving for prolonged periods at temperatures above 86° F (30° C), the maximum recommended weight is
2000 lbs (900 kg).
*** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg. 152 Engine specifications
Engine specifications Designation: Volvo B 5254 T2
Output 208 hp at 5000 rpm (154 kW/83 rps)
Max. torque 236 ft. lbs. at 1500-4500 rpm (320 Nm/25-75 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.67" (93.2 mm)
Displacement 2.5 liters
Compression ratio 9.0:1
Number of valves 20
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
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WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel filler door and lists vehicle design limits. Do not load
your car beyond the load limits indicated.
WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
pg. 155 Electrical system
Bulbs Bulb TypeSocket
1. High/low beams 55W H7
2. Bi -Xenon headlight (option) 35W D2R
3. Front foglights 55W H1
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4. Front parking lights, rear side marker lights, rear footwell lightingW5WW2.1x9.5d
Front side marker lights W3WW2.1x9.5d
5. Front turn signals PY21WBAU 15s
6. Side turn signals (amber) WY5WW2.1x9.5d
7. Brake lights, backup lights, rear turn signals P21WBA15s
8. Rear foglight, parking light P21/4WBAZ15d
9. Rear parking light R5WBA15s
10. License plate lighting, front footwell lighting, trunk lighting C5WSV8.5
11. Vanity mirror 1.2WSV5.5
WARNING!
Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be replaced
by an authorized Volvo service technician.
Electrical system
12 Volt, negative ground.
Voltage-controlled generator. Single-wire system with chassis and engine used as conductors. Grounded on chassis.
Battery
Voltage: 12 Volt, capacity: 600 A/115 min. reverse capacity
The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this matter.
Generator
Rated output: max. current: 140 A
Starter motor:
Output: 1.7 kW
All specifications are subject to change without prior notice.
pg. 156 On Call Roadside Assistance
Volvo On Call Roadside Assistance
Your new Volvo comes with a four-year On Call Roadside Assistance program. Additional information, features, and
benefits are described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U.S.A.
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Repeat steps 3 and 4 to program the other two transceiver buttons.
If, after several attempts, you are unable to successfully train the HomeLink® Universal Transceiver to learn your
hand -held transmitter's signal, contact HomeLink® toll-free 1-800-355-3515 (Internet: www.HomeLink.com
).
pg. 176 HomeLink® Universal Transceiver (option)
WARNING!
If you use HomeLink® to open a garage door or gate, be sure no one is near the gate or door while it is in motion.
Do not use the HomeLink® Universal Transceiver with any garage door opener that lacks safety "stop" and
"reverse" features as required by federal safety standards. (This includes any garage door opener model
manufactured before April 1, 1982) A garage door opener that cannot "detect" an object, signalling the door to
"stop" and "reverse" does not meet current federal safety standards. Using a garage door opener without these
features increases the risk of serious injury or death. For more information on this matter, call toll-free 1-800-355-
3515 (Internet: www.HomeLink.com
).
NOTE - Canadian residents:
During programming, your hand -held transmitter may automatically stop transmitting. To successfully train
HomeLink®, continue to hold the HomeLink® button. At the same time, repeatedly press and hold your hand -held
transmitter's button at two -second intervals until HomeLink® has learned your transmitter's code. The HomeLink®
indicator light will flash first slowly, and then rapidly to indicate that the button has been successfully programmed.
Determining if your garage door uses a rolling code
Determine, in one of the following ways, if your garage door uses a rolling code system and is manufactured after
1996:
Refer to the garage door opener owner's manual for verification.
If your hand -held transmitter appears to program the HomeLink® Universal Transceiver but the programmed button
does not activate the garage door, your garage door opener may have a rolling code.
Press the programmed HomeLink® button. If the garage door opener has the rolling code feature, the HomeLink®
indicator light flashes rapidly and then glows steadily after approximately 2 seconds.
To train a rolling code garage door opener , follow these instructions after programming the desired transceiver
button according to "Programming the transceiver." The help of a second person may make training easier.
1. Locate the training button on the garage door opener motor head unit . The location and color of the training button
may vary. If you encounter difficulty, refer to the garage door opener owner's manual or call toll-free 1-800-355-3515
(Internet: www.HomeLink.com
).
2. Press the "training" button on the garage door opener motor head unit until the "training" light comes on.
3. Press and release the programmed HomeLink® button. Press and release the programmed HomeLink® button a
second time to complete the training process.
Some garage door openers may require you to do this procedure a third time to complete the training.
The programmed button on your HomeLink® Universal Transceiver should now operate your garage door opener. The
original hand -held transmitter can also be used, as desired, to operate the garage door.
The remaining two HomeLink® buttons can be programmed in the same way. In the event of any problems in
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2 0 0 6
VOLVO S80
Index
pg. 179 Index
A
ABS..........97
ABS - warning light..........29
Active chassis system (Four-C)..........82
Adjusting the steering wheel..........38
Air conditioning..........47, 48, 49, 51
Air vents..........46
Airbag, front..........6
Alarm..........67, 68
Alarm - "panic" function..........67
All Wheel Drive (AWD) general information..........95
Anti-lock Brake System (ABS)..........97
Anti-lock Brake System - warning light..........29
Antifreeze..........92, 138
Ashtrays..........40
Audio systems..........157
CD player..........169
HU -650 - overview..........159
HU -850 - overview..........160
Specifications..........174
Automatic car washing..........134
Automatic transmission
five speed..........78
Geartronic..........80
Auxiliary socket..........40
B
Backrests, rear seat - folding..........60
Battery..........92, 155
maintenance..........147
replacing..........146
ventilation hose..........146
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