brake VOLVO S90 1998 Owner's Guide

1998 Volvo S90
timing belt be replaced every 70,000 (112,000 km).
Maintenance Schedule (cont.) pg. 107
Maintenance Operation thousand miles
(thousand km) 10
(16) 20
(32) 30
(48) 40
(64) 50
(80) 60
(96)
MISCELLANEOUS MAINTENANCE
ENGINE
Fuel (Line) Filter
PCV Nipple (Orifice)/hoses,clean I
Battery I I I I I I
BRAKES
Inspect Brakes, Replace components as
necessary I
I I I I I
Brake Fluid
STEERING
Rotate tires/check tire wear; (Align if needed.) I I I I I I
Check power steering fluid level. I I I I I I
BODY
Power antenna (clean) I I I I I I
Trunk, Hood Hinges and Latches L L L L L L
Sun roof L L L L L L
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1998 Volvo S90
1) Replace at 100,000 miles (160,000 km).
2) Brake fluid should be changed at owner request every second year (o\
nce a year if the car is driven in
mountainous areas or in areas with high humidity).

The following items should be checked weekly by the driver (it takes on\
ly a few minutes):
Engine oil level Windshield wipers
Brake fluid level Level of windshield washer fluid
Radiator coolant level
Tire pressure (all five tires)
Operation of all lights
Horns

The following should also be carried out at regular intervals:
Washing
Polishing
Cleaning




Contents | Top of Page
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1998 Volvo S90
extreme operating conditions such as trailer
towing in sustained ambient temperatures over
104° F (40° C). However, SAE 10W-30 synthetic
oil would be a better alternative in such
conditions.
SAE 15W-40 should not be used under normal
operating conditions.
American Petroleum Institute
(API) labels. These labels certify
the oil conforms to the applicable
standards and specifications of
the API.
Servicing pg. 110
Torque exhaust and
intake manifold nuts


A loose manifold could alter air/
fuel ratio and cause an increase
in emissions and/or poor
driveability.

Air cleaner

Replace the air cleaner cartridge
with a new one every 30,000
miles (48,000 km). The
cartridge should be replaced
more often when driving under
dirty and dusty conditions, The
filter cannot be cleaned and,
therefore, should always be
replaced with a new one.

Vacuum fittings, hoses
and connections


Unstable idle, misfiring, or poor
emission control is often caused
by leaking vacuum hoses or
connections. Check hoses and
connections on distributor
vacuum unit, connections on
heater control servo systems and
hydraulic brake servo.
Fuel system cap, tank
and lines, and
connections


The effectiveness of the fuel
system to contain hydrocarbons
is dependent largely on a
leakfree system. Check for
proper sealing of gasoline filler
cap which contains "O" ring-
type seals. Check all
evaporative hoses in vehicle for
tightness. Check fuel lines under
vehicle and repair if necessary.

Fuel (line) filter

The fuel line filter is located
next to the fuel pump. This filter
should be replaced every
100,000 miles (160,000 km).
The filter is replaced as one
complete unit.
Replace more frequently if
contaminated fuel is introduced
into the tank (or if there is
reason to suspect that this has
occurred).

Timing belt

WARNING!
The distributor ignition
system operates at very high
voltages. Special safety
precautions must be followed
to prevent injury.
Always turn the ignition off
when:
l Replacing distributor
ignition components e.g.
plugs, coil, etc.
l Do not touch any part of
the distributor ignition system
while the engine is running.
This may result in unintended
movements and body injury.


Replacing spark plugs

The spark plugs should be
changed every 30,000 miles
(48,000 km). However, city
driving or fast highway driving
may necessitate changing after
15,000 miles (24,000 km) of
driving. When installing new
plugs, be sure to fit the right type
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1998 Volvo S90
Chapter 8 - (cont.)
Engine compartment
pg. 114
Engine compartment S90/V90

1 Expansion tank, coolant
2 Oil filler cap, engine
3 Engine oil dipstick
4 Brake fluid reservoir
5 Battery
6 Data plate
7 Radiator
8 Power steering fluid reservoir
9 Air cleaner
10 Washer fluid reservoir
11 Main fuse box
12 Relay/fuse box

WARNING!
The cooling fan may start or continue to
operate (for up to 6 minutes) after the
engine has been switched off.
Lubrication pg. 115

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1998 Volvo S90
No. Lubricating hint / Lubricant
1 Hood lock and latch / Oil
2 Hood hinges / Oil
3 Door stop and hinges / Oil
4 Sun roof wind deflector / Oil
Sun roof mechanism / Grease
5 Door lock catch plate / Oil
6 Trunk lid lock / Low temperature
keyhole and hinges / grease

No. Lubricating hint / Lubricant
7 Window regulator/ Oil, grease
locking device low temperature
(on inside of door) / grease
8 Front seat slide rail
and latch / Oil
9 Door lock keyhole / Low temperature grease or Volvo Teflon lock spray \

To avoid rattles and unnecessary wear, the body should be lubricated at \
regular service intervals. This should be done by
an authorized Volvo retailer.
Brake fluid, Power steering fluid pg. 116

Brake fluid reservoir
Power steering fluid

The fluid level should lie between the MIN and MAX on the
side of the dipstick. The space between the marks
corresponds to 0.2 US qts/liters.

Fluid type: ATF
Replace: no fluid change required.Brake fluid

The fluid level should be between the MIN and MAX
marks.

Fluid type: DOT 4+
Replace*: every second year or 30,000 miles (48,000
km). The brake fluid should be replaced once a year or
every 15,000 miles (25,000 km) when driving under
extremely severe conditions (mountain driving, hot
climate, high humidity etc.)

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1998 Volvo S90
Check, without removing the cap, that the level is above
the "MIN" mark of the fluid reservoir.
Always entrust brake fluid changing to an authorized
Volvo retailer.
Drive belt pg. 117
Belt check

Check the belt regularly to make sure it is in good
condition and is clean. A worn or dirty belt can cause poor
cooling and low generator output as well as impair the
operation of the power steering and the air conditioning
unit.

WARNING! The engine must not be running when
this check is performed. NOTE: The belt is equipped with a self-questioning
mechanism and requires no adjustment between changes.
Cooling system pg. 118



Changing coolant

Normally, the coolant does not
need to be changed. If the system
must be drained, use the following
procedure:
Remove the expansion tank cap.
Open the drain cock on the right
side of the engine block and
disconnect the lower radiator
hose.
Fill coolant through the expansion
tank. The heater controls should
be fully open when draining and
WARNING: If the engine is
warm and you are going to top
up coolant, unscrew the cap
slowly in order to allow any
excess pressure to escape.


NOTE: Do not top up with water
only. Water by itself reduces the
rust-protective and anti-freeze
qualities of the coolant and has a
lower boiling point. It can also
cause damage to the cooling system
if it should freeze.
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1998 Volvo S90
Oil quality

Meeting API specification SG, SG/CD, SH or
Energy Conserving (EC) II
For best fuel economy and engine protection,
consult with your authorized Volvo retailer for
recommended oils. Oil with a different quality
rating may not provide adequate engine
protection.
Synthetic oils complying with oil quality
requirements are recommended for: driving in
areas of sustained temperature extremes (hot or
cold), when towing a trailer over long distances or
for prolonged driving in mountainous areas.
Extra oil additives must not be used unless
advised by an authorized Volvo retailer.
NOTE:SAE 15W/40 should only be used in
extreme operating conditions such as trailer
towing in sustained ambient temperatures over
104° F (40° C). However, SAE 10W-30 synthetic
oil would be a better alternative in such
conditions.
SAE 15W-40 should not be used under normal
operating conditions.

Capacity (including filter): 5.9 US qts = 5.75
liters
Automatic transmission
fluid Quality:ATF Dexron
IIE/III and Mercon
Capacity:7.9 US qts. (7.5 liters)
Rear axle oil Quality: API-GL-5
(MIL-L-2105 C or D)
SAE 80W-90Capacity:1.4 US qts (1.3 liters) sedans/
wagons
Power steering fluid Quality: ATF F,GCapacity:1.05 US qts. (1.0 liters)
Brake fluid Brake fluid type:DOT 4
+Capacity: 0.63 US qt. (0.6 liter)

All specifications are subject to change without notice.
Specifications pg. 123
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1998 Volvo S90
Electrical system

12 V, negative ground.
Voltage-controlled generator. Single-wire system
with chassis and engine used as conductors.

Battery
Voltage 12 V
Capacity 600 A/125 min

The battery contains corrosive and poisonous acids.
It is of the utmost importance that old batteries are
disposed of correctly. Your Volvo retailer can assist
you in this matter.

Generator
Rated output 1400 W (certain models: 1680 W)
max. current 120 Amp (certain models: 120 Amp)
Bulbs
Bulb Trade
No. Power
Socket No.
of
bulb
Headlights HBI/9004 65/45 W – 2
Parking
lights,
turn
signals,
front 1157 N.
A.
21/5
W/24/2.2 cp BAY
15
2
turn
signals,
rear 1156
21W/32cp BA
15s 2
Tail lights 2x67 5W/4cp BA
15s 2
Brake
light 1156
21 W/32cp BA
15s 2*
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1998 Volvo S90
Tail light/
Brake
light 1157
21/5W/32/3cp BA
15d 2**
High-
mounted
brake
light 1156
21 W/32cp BA
15s 1
Back-up
lights 1156
21 W/32cp BA
15s 2
Rear fog
light 1156
21 W/32cp BA
15s 1
Front fog
lights GE881
27 W – 2
*Sedan
** Wagon

The following bulbs may be obtained from your
nearest Volvo retailer:
Bulbs Power Socket No. of
bulbs
License plate
light (wagon) 4W
BA 9s 2
(sedan) 5W W2.1x9.5d 2
Door warning
lights 3W
W2.1x9.5d 4
Interior light 10 W SV8.5 1
Reading lights,
front 5W
W2.1x9.5d 2
rear 5W W2.1x9.5d 2
Trunk light 10 W SV8.5 1
Glove box light 2W BA9 s 1
Instrument
lighting 3W
W2.1x9.5d 3
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1998 Volvo S90

All specifications are subject to change without
notice.
Service manuals, Road assistance pg. 128
Service Manuals
for your Volvo are
available for
purchase. These
are the same
manuals used by
competent Volvo
technicians.

Major sections
within the Service
Manual System
include: 0-General
Information; 1-
Lubrication and
Service; 2- Engine;
3- Electrical
System; 4- Power
Transmission; 5-
Brakes; 6-
Suspension and
Steering; 7-
Springs Shock
Absorbers and
Wheels; 8- Body
and Interior.

All specifications
are subject to
change without
notice.

Volvo supports Voluntary Mechanic
Certification by the A.S.E. Certified
mechanics have demonstrated a high
degree of competence in specific
areas. Besides passing exams each
mechanic must also have worked in
the field for two or more years before
a certificate is issued. These
professional mechanics are fully able
to analyze vehicle problems and
perform the necessary service
procedures to keep your Volvo at peak
operating condition.
Note that the above pertains to USA
only.


Your new Volvo comes with a four
year road assistance program named
ON-CALL. Additional information,
features, and benefits are described in a
separate information package in your
glove compartment.

If you have misplaced your package,
dial:
In the U.S.A.
1-800-63-VOLVO (1-800-638-6586)
In Canada:
1-800-263-0475
Specifications pg. 129
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