light VOLVO S90 1998 Workshop Manual

1998 Volvo S90
19 Backup lights, Turn indicators, Cruise control 15
20 Light switch, High/low beam relay 15
21 Seat belt reminder, Timer- electrically heated rear window 5

Location ** Amperage
22 Heated driver's seat 15
23 Heated passenger's seat 15
24 Rear fog light 5
25 Power seats * 30
26 Power windows, Power sunroof * 30

*Automatic circuit breakers

** Some of the equipment/systems listed may be available on certain mode\
ls only and/or as optional
items only.
Installation of accessories pg. 93


Installation of accessories


Installation of telephone and accessories
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1998 Volvo S90


Replacing wiper
blades


Lift the wiper arm off
the windshield and hold
blade at right angles to
arm. Pinch the end of
the plastic clip located
at the back of the arm.

Slide the wiper blade
along the arm to release
it from the hook.

Install new blade
(installation is the
reverse of removal) and
make sure that it is
properly attached to the
wiper arm.

For reasons of safety,
you should change the
windshield wiper blades
as soon as they start to
leave marks on the
windshield or fail to
wipe efficiently and
cleanly.

To obtain maximum
lifetime from a set of
wiper blades, clean
them with a stiff-bristle
brush and warm, soapy
water as part of a
normal car wash.


Replacing headlight
wiper blades (certain
models)


Pull the wiper blade in the
direction indicated by the arrow
in the illustration to remove it.
Press the new blade into place.
Check that the new blade is
properly attached to the wiper
arm.
Replacing wiper blades pg. 95
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1998 Volvo S90
Paint touch-up

Paint damage requires
immediate attention to avoid
rusting. Make it a habit to check
the finish regularly; when
washing the car for instance.
Touch up if necessary.
Paint repairs require special
equipment and skill. Contact
your Volvo retailer for any
extensive damages.
Minor scratches can be repaired
by using Volvo touch-up paint.

NOTE: When ordering touch-
up paint from your Volvo
retailer, use the paint code
indicated on the model plate.
The plate is located on the panel
above the right-side head lights. Minor stone chips and
scratches


Material:
Primer - can
Paint - touch-up bottle
Brush
Masking tape

Scars on the surface
If the stone chip has not
penetrated down to the metal
and an undamaged layer of paint
remains, the touch-up paint can
be applied as soon as the spot
has been cleaned. Deep scars
If the stone chip has been
penetrated down to the metal,
proceed as follows:
1 Place a strip of masking tape
over the damaged surface. Pull
the tape off so that any loose
flakes of paint adhere to it
Thoroughly mix the primer and
apply it with a small brush.
When the primer surface is dry,
the paint can be applied using a
brush.
Mix the paint thoroughly: apply
several thin paint coats and let
dry each application.
3 If there is a longer scratch, you
may want to protect surrounding
paint by masking it off.
NOTE: When touching up the
car, it should be cleaned and dry.
The surface temperature should
be above 60°F (+15°C).
Washing the car pg. 100
Washing

l The car should be washed at
regular intervals since dirt, dust,
insects and tar spots adhere to the
paint and may cause damage.

NOTE: It is particularly important
to wash the car frequently in the
wintertime to prevent corrosion,
when salt has been used on the
roads.

l When washing the car, do not
expose it to direct sunlight. Use
lukewarm water to soften the dirt
before you wash with a sponge, and

l After cleaning the engine, the spark plug wells should be
inspected for water and blown dry if necessary.

Suitable detergents

Special car washing detergents or liquid dishwashing detergent
can be used. A suitable mixture is about 2.5 fl. oz. (8.5 cl) of
detergent to 2.6 US gal. (10 liters) of warm water. After
washing with a detergent the car should be well rinsed with
clean water.

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1998 Volvo S90
Control
Information
Your Volvo
is designed to
meet all
applicable
emissions
standards, as
evidenced by
the
certification
label on the
left
wheelhousing.
For further
information
regarding
these
regulations,
please
consult your
Volvo
retailer.

3 Model
Plate
Vehicle
Identification
Number
(VIN). Codes
for color and
upholstery
etc. This
plate is
located on
panel-above
right
headlight.

4 Loads and
Tire
Pressures
Located on
the rear edge

Location of Labels Illustration

*The Vehicle Identification Number (VIN) should always be quoted in al\
l
correspondence concerning your vehicle with the retailer and when orderi\
ng parts.

All specifications are subject to change without notice.
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1998 Volvo S90
1) Replace at 100,000 miles (160,000 km).
2) Brake fluid should be changed at owner request every second year (o\
nce a year if the car is driven in
mountainous areas or in areas with high humidity).

The following items should be checked weekly by the driver (it takes on\
ly a few minutes):
Engine oil level Windshield wipers
Brake fluid level Level of windshield washer fluid
Radiator coolant level
Tire pressure (all five tires)
Operation of all lights
Horns

The following should also be carried out at regular intervals:
Washing
Polishing
Cleaning




Contents | Top of Page
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1998 Volvo S90

Idle air control system

Your Volvo is equipped with an
electronically-controlled idle air
control system that requires no
checking or adjustment.
Volvo recommends that the
timing belt be replaced every
70,000 miles (112,000 km).

PCV system

The orifice nipple in the intake
manifold and the filter at the
end of the PCV hose in the
aircleaner should be inspected
every 60,000 miles (96,000 km).
Check/replace rubber hoses at
the same time.
and use correct torque, see
Specifications. When changing
the plugs, check that the
suppressor connectors are in
good condition. Cracked or
damaged connectors should be
replaced.
When changing the spark plugs,
clean the terminals and the
rubber seals.
Battery maintenance pg. 111
Battery maintenance

Driving habits and conditions, climate, the
number of starts, etc. all affect the service life and
function of the battery. In order for your battery to
perform satisfactorily, keep the following in mind:
l Check the fluid level in the battery every 6
months or every 10,000 * miles (16,000 km).
The fluid level in each battery cell should be
checked - use a screw driver to open the caps and
a flashlight to inspect the level.
*More frequently in warm climates.
l If necessary, add distilled water to
approximately 0.4 in. (10 mm) above the plates in
the cell or to the level indicator. See the
illustrations above.
l Check that the battery cables are correctly
connected and properly tightened.
l Never disconnect the battery when the engine is
running, for example when changing the battery.
l The battery should be disconnected when a
boost charger is used.
l Switch off the radio before disconnecting the
battery. If your radio has an antitheft code and the
battery is disconnected, the radio code has to be
reentered in order for the radio to function.
Fuel/emissions systems pg. 112
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1998 Volvo S90

Check coolant level

The cooling system must be filled with
coolant and not leak to operate at maximum
efficiency. Check the coolant level regularly.
The level should be between the "Max" and
"Min" marks on the expansion tank. The
check should be made with particular
thoroughness when the engine is new or
when the cooling system has been drained.
Do not remove the filler cap other than for
topping-up with coolant. Frequent removal
may prevent coolant circulations between the
engine tank during engine warm-up and
cooling.
filling.
Add coolant until the level is up to
the MAX mark or slightly above.
Start the engine and run until hot.
Check the cooling system
connections for tightness. Also re-
check the coolant level.
Capacity: See "Specifications"
coolant: Volvo Genuine Coolant/
Antifreeze only

CAUTION
The cooling system must
always be kept filled to correct
level.
If it is not kept filled, there can
be high local temperatures in
the engine which could result
in damage.
Different types of anti-freeze/
coolant may not be mixed.
Adjusting washer nozzles, Washer fluid reservoir pg. 119


Adjusting washer nozzles

The washer jets should spray the windshield as shown. Use
the edge of a small screwdriver to adjust the nozzles, if
necessary. Please use caution to avoid damaging the
paintwork.


Washer fluid reservoir

The washer fluid reservoir is located in the engine
compartments and holds approx. 0.5 US gal. (2 liters) -
sedans and 0.8 US gal (3.2 liters) - wagons. During cold
weather, the reservoir should be filled with windshield
washer solvent containing anti-freeze.


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1998 Volvo S90
Electrical system

12 V, negative ground.
Voltage-controlled generator. Single-wire system
with chassis and engine used as conductors.

Battery
Voltage 12 V
Capacity 600 A/125 min

The battery contains corrosive and poisonous acids.
It is of the utmost importance that old batteries are
disposed of correctly. Your Volvo retailer can assist
you in this matter.

Generator
Rated output 1400 W (certain models: 1680 W)
max. current 120 Amp (certain models: 120 Amp)
Bulbs
Bulb Trade
No. Power
Socket No.
of
bulb
Headlights HBI/9004 65/45 W – 2
Parking
lights,
turn
signals,
front 1157 N.
A.
21/5
W/24/2.2 cp BAY
15
2
turn
signals,
rear 1156
21W/32cp BA
15s 2
Tail lights 2x67 5W/4cp BA
15s 2
Brake
light 1156
21 W/32cp BA
15s 2*
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1998 Volvo S90
Tail light/
Brake
light 1157
21/5W/32/3cp BA
15d 2**
High-
mounted
brake
light 1156
21 W/32cp BA
15s 1
Back-up
lights 1156
21 W/32cp BA
15s 2
Rear fog
light 1156
21 W/32cp BA
15s 1
Front fog
lights GE881
27 W – 2
*Sedan
** Wagon

The following bulbs may be obtained from your
nearest Volvo retailer:
Bulbs Power Socket No. of
bulbs
License plate
light (wagon) 4W
BA 9s 2
(sedan) 5W W2.1x9.5d 2
Door warning
lights 3W
W2.1x9.5d 4
Interior light 10 W SV8.5 1
Reading lights,
front 5W
W2.1x9.5d 2
rear 5W W2.1x9.5d 2
Trunk light 10 W SV8.5 1
Glove box light 2W BA9 s 1
Instrument
lighting 3W
W2.1x9.5d 3
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1998 Volvo S90
Ashtray rear 1.2 W Volvo P/
N966326 1
Seat belt lock 1.2 W Volvo P/
N966326 1
Instrument
warning/
indicator lights 1.2 W Volvo P/
N966326 –
All specifications are subject to change without
notice
Specifications pg. 127
Vehicle Loading

The tires on your Volvo should perform to
specifications at all normal loads when inflated as
recommended on the tire information label. The
label is located on the rear-facing edge of the
right-front door. This label lists both tire and
vehicle design limits. Do not load your car beyond
the load limits indicated.


WARNING!
Improperly inflated tire will reduce tire life,
adversely affect vehicle handling and can possibly
lead to failure resulting in loss of vehicle control
without prior warning.
Capacities

Fuel tank (approx.) 21.1 US gal.*
80 liters
Cooling System 10.5 US qts.
(10 liters)
Engine 5.9 US qts. **
at oil change 5.75 liters
Engine, 5.5 US qts. **
excl. oil filter 5.15 liters
Automatic transmission 7.9 US qts.
7.5 liters
Rear axle 1.4 US qts.
1.3 liters
Power steering gear 0.8 US qts.
0.8 liter

*"Usable" capacity - 20.3 US gallons (77 liters)
** if oil cooler is drained, add 0.47 US qts (0.4
liter)
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