warning light VOLVO S90 TWIN ENGINE 2020 Repair Manual
[x] Cancel search | Manufacturer: VOLVO, Model Year: 2020, Model line: S90 TWIN ENGINE, Model: VOLVO S90 TWIN ENGINE 2020Pages: 655, PDF Size: 12.54 MB
Page 385 of 655

HYBRID INFORMATION
}}
383
Charging current Charging current is used to charge the hybrid battery and precondition the vehicle. Charg-ing is performed by connecting a chargingcable between the vehicle's charging socketand a 120/240 V electrical socket (alternat-ing current).
When the charging cable is activated, a mes- sage will be displayed in the instrument paneland an indicator light in the vehicle's chargingsocket will illuminate. Charging current is pri-marily used for battery charging, but is alsoused for preconditioning. The vehicle's startbattery is charged along with the hybrid bat-tery.
CAUTION
Never detach the charging cable from the 120/240 V outlet (AC, alternating current)while charging is in progress – the120/240 V outlet could be damaged insuch circumstances. Always interruptcharging first and then disconnect thecharging cable – first from the vehicle'scharging socket and then from the120/240 V outlet.
NOTE
In extremely cold or hot weather, part of the charging current is used to heat/cool the hybrid battery and the passen-ger compartment, resulting in a longercharging time.
The charging time is longer if precondi-tioning has been selected. The timerequired depends primarily on theambient temperature.
FuseThere are normally several 120/240 V power consumers in one fuse circuit, which meansthat more than one power consumer (e.g.lighting, vacuum cleaner, electric drill, etc.)may use the same fuse.
Related information
Charge cable (p. 383)
Charging status in the instrument panel(p. 390)
Charging status in the vehicle's chargingsocket (p. 388)
Starting and stopping preconditioning(p. 225)
Stopping hybrid battery charging (p. 392)
Charge cable
The charging cable is used to recharge your vehicle's hybrid battery.
The charging cable is stored in the storage compart- ment on the right side of the trunk.
WARNING
Only use the charging cable provided with your vehicle or a replacement cable pur-chased from a Volvo retailer.
Specifications, charging cable Enclosure class Compliance IP67
SAE J1772
Ambient tempera- ture -32
ºC to 50 ºC
(-25 ºF till 122 ºF)
Page 386 of 655

||
HYBRID INFORMATION
384
WARNING
The charging cable must be grounded when in use. It is equipped with a cordwith a grounding conductor and agrounding plug. The plug must beinserted into an appropriate outlet thatis properly installed and grounded inaccordance with all local codes andordinances and is not damaged in anyway.
Children should be supervised when inthe vicinity of the charging cable whenit is plugged in.
High voltage is present in your electricmeter housing and power distributionservice panel. Contact with high volt-age can cause death or serious per-sonal injury.
Do not use the charging cable if it isdamaged in any way. A damaged ormalfunctioning charging cable mayonly be repaired by a workshop – anauthorized Volvo workshop is recom-mended.
Always position the charging cable sothat it will not be driven over, steppedon, tripped over or otherwise damaged,or cause personal injury.
Disconnect the charger from the walloutlet before cleaning it.
Never connect the charging cable to an extension cord or a multiple plugsocket.
Also, refer to the manufacturer's instruc- tions for using the charging cable and itscomponents.
CAUTION
Power strips, extension cords, surge pro- tectors or similar devices must not be usedtogether with the charging cable since thismay involve a risk of fire, electric shocks,etc. An adapter may not be used between the 120/240 V outlet (AC, alternating current)and the charging cable.
CAUTION
Never detach the charging cable from the 120/240 V outlet (AC, alternating current)while charging is in progress – the120/240 V outlet could be damaged insuch circumstances. Always interruptcharging first and then disconnect thecharging cable – first from the vehicle'scharging socket and then from the120/240 V outlet.
CAUTION
Wipe the charging cable with a clean cloth lightly moistened with water or a milddetergent. Do not use chemicals or sol-vents.
WARNING
The charging cable and its components must not be rinsed or immersed in water.
CAUTION
Avoid exposing the charging module and its plug to direct sunlight. In such cases,the overheating protection in the plugcould reduce or cut off charging of thehybrid battery.
Page 387 of 655

HYBRID INFORMATION
385
Charging cable components
Charge module
240 V adapter clip
240 V adapter
Charge coupler
Release button
Related information
Charging cable residual current device (p. 385)
Charging cable temperature monitoring(p. 386)
Charging the hybrid battery (p. 381)
Charging status in the charging cable'scharging module (p. 389)
Charging cable residual current device The charging cable has a circuit breaker that helps protect against current overloads andthermal overheating.
WARNING
Charging the hybrid battery may only be done from approved, grounded 120/240 Voutlets (AC, alternating current). If the elec-trical circuit or electrical socket's capacityis not known, let a licensed electricianinspect the electrical circuit's capacity.Using a charge level that exceeds the elec-trical circuit's or electrical outlet's capacitymay start a fire or damage the electrical cir-cuit.
WARNING
The charging cable's residual current breaker helps protect the vehicle'scharging system but cannot ensurethat an current overload will neveroccur.
Never use visibly worn or damagedelectrical sockets. Doing so could leadto fires or serious injury.
Never connect the charging cable to anextension cord.
Maintenance or replacement of thehybrid battery may only be performedby a trained and qualified Volvo servicetechnician.
If the charging cable's residual current device
is triggered, the blue indicator light in thecharging module will not illuminate when thecharging cable is plugged into an electricaloutlet (or the red warning light will glowsteadily). Have the outlet checked by alicensed electrician or try using another walloutlet.
Related information
Charge cable (p. 383)
Charging status in the charging cable'scharging module (p. 389)
Page 391 of 655

HYBRID INFORMATION
389
LED indicator light's colorMeaning
White Courtesy light. Yellow Wait modeA
– waiting for
charging to start.
Flashing green Charging is in progress B
.
Green Charging completed C
.
Red Malfunction.
A E.g. after a door has been opened or if the charging cable handle is not locked in place.
B The more slowly the light flashes, the closer the battery is tobeing fully charged.
C The light will go out after a short time.
Related information
Charging the hybrid battery (p. 381)
Charging status in the instrument panel (p. 390)
Charging status in the charging cable'scharging module (p. 389)
Stopping hybrid battery charging (p. 392)
Charging status in the charging cable's charging module
The red and blue lights in the charging mod- ule indicate the status of ongoing and com-pleted charging.
Charge module: 1. Red warning light, 2. Blue status indicator
When the charge module is initially plugged into a wall outlet, the red warning light willflash once to indicate that a startup safetycheck has been performed. When the safetycheck has been completed, the blue statusindicator will glow steadily and the red warn-ing light will be off. The charger is now readyto be used. If the red warning light continuesto flash or glows steadily, a fault has beendetected and the charger will not deliverpower to the vehicle. Contact a Volvo retaileror a certified Volvo service technician. When the charging cable is connected to thevehicle's charging socket, the blue light willflash once. Charging cable connected to the vehicle's charging socket:
Indicator light's color
Meaning
Flashing blue Charging is in progress. Thelight flashes about onceevery other second.
Solid blue Charging completed. This will also be indicated in theinstrument panel.
Related information
Charging the hybrid battery (p. 381)
Charging status in the vehicle's charging socket (p. 388)
Charging status in the instrument panel(p. 390)
Stopping hybrid battery charging (p. 392)
Page 404 of 655

||
STARTING AND DRIVING
402
Mode FunctionsII The headlights illuminate.
Warning/indicator lights illumi- nate for 5 seconds.
A number of other systems areactivated. However, seat andrear window heating can onlybe activated when the engineis running.
This ignition mode uses a lot ofcurrent from the battery andshould be avoided wheneverpossible!
A Also activated when the door is opened.
Related information
Starting the vehicle (p. 398)
Adjusting the steering wheel (p. 195)
Jump starting using another battery (p. 441)
Selecting ignition mode (p. 402)
Selecting ignition mode
The vehicle's ignition can be put in various modes (levels) to make different functionsavailable.
Selecting an ignition mode
Start knob in the tunnel console.
Ignition mode 0
– Unlock the vehicle and
keep the remote key in the passenger compartment.
NOTE
To set level I or II without engine start –
do not depress the brake pedal (or clutch
pedal for vehicles with manual transmis- sion) when selecting this ignition mode.
Ignition mode I
– Turn the start knob
clockwise and release it. The control will automatically return to the original posi- tion.
Ignition mode II
– Turn the start knob
clockwise and hold it there forapprox. 5 seconds. Release the knob,which will automatically return to its origi-nal position.
Back to ignition mode 0
– To return to
ignition mode 0 from modes I and II, turn
the start knob clockwise and release it.The control will automatically return to theoriginal position.
Related information
Starting the vehicle (p. 398)
Switching off the vehicle (p. 400)
Ignition modes (p. 401)
Adjusting the steering wheel (p. 195)
Jump starting using another battery(p. 441)
Page 405 of 655

STARTING AND DRIVING
}}
403
Brake functions
The vehicle's brakes are used to reduce speed or prevent the vehicle from rolling.
In addition to the wheel brakes and parking brakes, the vehicle is also equipped with anumber of automatic brake assist functions.These systems provide assistance by e.g. thedriver not needing to depress the brake pedalat a traffic light or when starting up a hill. Depending on how the vehicle is equipped, the following brake assist functions may beincluded:
Auto-hold brake function at a standstill(Auto Hold)
Hill Start Assist (Hill Start Assist)
Braking assist after a collision
City Safety
Related information
Brakes (p. 403)
Parking brake (p. 406)
Auto-hold brakes (p. 410)
Braking assist after a collision (p. 412)
Hill Start Assist (p. 411)
City Safety
™ (p. 314)
Brakes
The brake pedal is used to apply the vehicle's regular brakes, which are part of the brakesystem.
The vehicle is equipped with two brake cir- cuits. If one brake circuit is damaged, thebrake pedal will go down further whendepressed. More pressure will then berequired from the driver for normal brakingeffect.
WARNING
The power brakes only work when the electric motor or combustion engine is run-ning.
If the brake pedal is used when the engine is switched off, greater pressure must be appliedto brake the vehicle. In very hilly areas or when driving with a heavy load, gear position B can be used to augment
the brakes with engine braking.
Anti-lock brakesThe vehicle is equipped with an Anti-lock Braking System (ABS 2
), which helps prevent
the wheels from locking and helps maintain steering control when braking. Vibrations maybe felt from the brake pedal when ABS isoperating, which is normal. After the vehicle is started, a brief test of theABS system is automatically performed whenthe driver releases the brake pedal. An addi-tional automatic test of the system may beperformed when the vehicle is traveling at alow speed. During the test, the brake pedalmay feel as though it is pulsating.
Light braking charges the hybrid
battery
When the brakes are applied lightly, the elec-tric motor braking function is used. This con-verts the vehicle's kinetic energy into electricalenergy, which is used to charge the hybridbattery. When the battery is being chargedwith the electric motor braking function, thiswill be indicated in the instrument panel.
2 Anti-lock Braking System
Page 407 of 655

STARTING AND DRIVING
405
WARNING
If the warning symbols for both brake fault and ABS fault are lit simultaneously, theremay be a fault in the brake system.
If the brake fluid reservoir level is nor- mal when this occurs, drive carefully tothe nearest workshop to have thebrake system checked - an authorizedVolvo workshop is recommended.
If the brake fluid has fallen below theMIN
level in the brake fluid reservoir,
the vehicle should not be driven untilthe brake fluid has been filled. The rea-son for the brake fluid loss must bechecked.
Related information
Brake Assist System (p. 405)
Auto-hold brakes (p. 410)
Hill Start Assist (p. 411)
Braking on wet roads (p. 405)
Braking on salted roads (p. 406)
Maintenance of the brake system(p. 406)
Brake lights (p. 158)
Brake Assist System The brake enhancing system, (BAS 3
), helps
increase braking force and can thereby reduce braking distance.
The system monitors the driver's braking hab- its and increases braking force when neces-sary. Braking force can be increased up to thepoint at which the ABS intervenes. The func-tion is deactivated when pressure on the brakepedal is decreased.
Related information
Brakes (p. 403)
Braking on wet roads
Prolonged driving in heavy rain without brak- ing may cause braking effect to be slightlydelayed the first time the brakes are applied.
This may also occur after washing the vehicle. It will then be necessary to apply greater pres-sure to the brake pedal. You should thereforemaintain a greater distance to the vehicleahead. Firmly apply the brakes after washing the vehicle or driving on wet roads. This helpswarm up the brake discs, enabling them to drymore quickly and protecting them against cor-rosion. Consider the current traffic situationwhen braking.
Related information
Brakes (p. 403)
Braking on salted roads (p. 406)
3
Brake Assist System
Page 422 of 655

||
STARTING AND DRIVING
420
WARNING
Do not leave the vehicle in an unventilated area with a drive mode activated and thecombustion engine switched off. Theengine will start automatically if the chargelevel in the hybrid battery is low and theresulting exhaust gases can be very harm-ful to people and animals.
Hybrid
This is the default mode in which the elec- tric motor and combustion engine worktogether.
The vehicle starts in
Hybrid mode. The control
system uses both the electric motor and the gasoline engine – separately or in tandem –and adapts utilization with regard to perform-ance, fuel consumption and comfort. Drivingcapacity on the electric motor alone is deter-mined by factors such as the hybrid battery'scharge level, the need for heat or cooling inthe passenger compartment, etc. If there is sufficient charge in the battery, it is possible to drive solely on electric power.When the accelerator pedal is pressed, onlythe electric motor will be activated until thebattery reaches a certain charge level. Abovethis level, the current in the battery cannotsupply the power requested by the acceleratorpedal and the combustion engine will start. When the hybrid battery's charge level is low, the combustion engine will start more fre- quently to save the remaining current in thebattery. Charge the hybrid battery from a120-240 volt outlet using a charging cable, or activate
Charge in Function view to reset the
option of only using the electric motor. This drive mode is designed for low energy consumption with a mix between the electricmotor and gasoline engine, without compro-mising on climate comfort or driving experi-ence. When faster acceleration is requestedby the driver, the electric driveline will be uti-lized to help provide maximum additionalpower. The vehicle also monitors the driving condi- tions and automatically engages all-wheeldrive if necessary. All-wheel drive and extraelectric power are always available regardlessof the battery's charging status.
Information in the instrument panel
When driving in Hybrid mode, a hybrid gauge will be displayed in the instrument panel. Thegauge will indicate the amount of electricalcurrent required when the driver depressesthe accelerator pedal. The marker between thelightning and the drop shows how much cur-rent is available.
The instrument panel gauge when both the electric motor and the combustion engine are being used.
The instrument panel also shows how much current is being restoredto the battery (regenerated) duringlight braking.
Page 438 of 655

||
STARTING AND DRIVING
436
WARNING
California Proposition 65 Operating, servicing and maintaining a pas- senger vehicle can expose you to chemi-cals including engine exhaust, carbon mon-oxide, phthalates, and lead, which areknown to the State of California to causecancer and birth defects or other reproduc-tive harm. To minimize exposure, avoidbreathing exhaust, do not idle the engineexcept as necessary, service your vehicle ina well ventilated area and wear gloves orwash your hands frequently when servicingyour vehicle. For more information go towww.P65Warnings.ca.gov/passenger-vehicle.
Related information
Opening/closing the fuel filler door (p. 434)
Fuel (p. 436)
Fuel
Volvo recommends the use of detergent gas- oline to control engine deposits.
Deposit control gasoline (gasoline with detergent additives)
Detergent gasoline is effective in keeping injectors and intake valves clean. Consistentuse of deposit control gasolines will helpensure good driveability and fuel economy. Ifyou are not sure whether the gasoline containsdeposit control additives, check with the serv-ice station operator.
NOTE
Volvo recommends not using external fuel injector cleaning systems, e.g. do not adddetergent additives to gasoline before orafter refueling.
Unleaded fuelAll Volvo vehicles have a three-way catalytic converter and must only use unleaded gaso-line. US and Canadian regulations require thatpumps delivering unleaded gasoline arelabeled "UNLEADED". Only the nozzles ofthese pumps will fit in your vehicle's fuel fillerinlet. It is unlawful to dispense leaded fuel intoa vehicle labeled "unleaded gasoline only".Leaded gasoline damages the three-way cata-lytic converter and the heated oxygen sensor system. Repeated use of leaded gasoline willlessen the effectiveness of the emission con-trol system and could result in loss of emissionwarranty coverage. State and local vehicleinspection programs will make detection ofmisfueling easier, possibly resulting in emis-sion test failure for misfueled vehicles.
NOTE
Some U.S. and Canadian gasolines contain an octane enhancing additive calledmethyl-cyclopentadienyl manganese tricar-bonyl (MMT). If such fuels are used, yourEmission Control System performancemay be affected, and the Check EngineLight (malfunction indicator light) locatedon your instrument panel may light. If thisoccurs, please return your vehicle to atrained and qualified Volvo service techni-cian for service.
Gasoline containing alcohol and ethers, "Oxygenated fuels"
Some fuel suppliers sell gasoline containing "oxygenates" which are usually alcohols orethers. In some areas, state or local lawsrequire that the service pump be marked indi-cating use of alcohols or ethers. However,there are areas in which the pumps areunmarked. If you are not sure whether there isalcohol or ethers in the gasoline you buy,check with the service station operator. To
Page 441 of 655

STARTING AND DRIVING
}}
439
Emission controls
Three-way catalytic converter
Keep your engine properly tuned. Certain engine malfunctions, particularly involvingthe electrical, fuel or distributor ignitionsystems, may cause unusually high three-way catalytic converter temperatures. Donot continue to operate your vehicle if youdetect engine misfire, noticeable loss ofpower or other unusual operating condi-tions, such as engine overheating or back-firing. A properly tuned engine will helpavoid malfunctions that could damage thethree-way catalytic converter.
Do not park your vehicle over combustiblematerials, such as grass or leaves, whichcan come into contact with the hotexhaust system and cause such materialsto ignite under certain wind and weatherconditions.
Excessive starter cranking (in excess ofone minute), or an intermittently firing orflooded engine can cause three-way cata-lytic converter or exhaust system over-heating.
Remember that tampering or unauthor-ized modifications to the engine, theEngine Control Module, or the vehicle maybe illegal and can cause three-way cata-lytic converter or exhaust system over-heating. This includes: altering fuel injec- tion settings or components, alteringemission system components or locationor removing components, and/or repeateduse of leaded fuel.
NOTE
Unleaded fuel is required for vehicles with three-way catalytic converters.
Heated oxygen sensorsThe heated oxygen sensors monitor the oxy- gen content of the exhaust gases. Readings are fed into a control module that continuouslymonitors engine functions and controls fuelinjection. The ratio of fuel to air into the engineis continuously adjusted for efficient combus-tion to help reduce harmful emissions.
Related information
Octane rating (p. 437)
Fuel (p. 436)
Overheating of engine and transmission
In certain driving conditions, such as driving in mountainous areas or hot weather, there isa risk of the engine or transmission overheat-ing, especially when carrying heavy loads.
Engine power may be temporarily limited.
Remove any auxiliary lights mounted in front of the grille when driving in hotweather.
If the temperature in the engine's coolingsystem becomes too high, a warning sym-bol will appear in the instrument panel along with the message
Engine
temperature High temperature Stop
safely. Pull over to a safe location and let
the engine idle for a few minutes to cool down.
If the message
Engine temperature
High temperature Turn off engine orEngine coolant Level low, turn off
engine is displayed, stop the vehicle and
turn off the engine.
If the transmission begins to overheat, an alternative gear shifting program will beselected. An integrated protective functionwill also be activated, the warning symbolwill illuminate and the message
Transmission warm Reduce speed to
lower temperature or Transmission hot
Stop safely, wait for cooling will be dis-