coolant VOLVO V60 2014 User Guide

10 Maintenance and service
10
343
Bonnet - opening and closing
The bonnet can be opened when the handle in the passenger compartment has beenturned clockwise and the lock by the grille hasbeen moved to the left.
The handle for bonnet opening is always on the left-hand side.
Turn the handle about 20-25 degrees clockwise. You will hear when the catchreleases.
Move the catch to the left and open the bonnet. (The catch hook is locatedbetween the headlamp and grille, seeillustration.)
WARNING
Check that the bonnet locks properly when closed.
Related information
•Engine compartment - checking (p. 344)
• Engine compartment - overview (p. 343)
Engine compartment - overview
The overview shows normal checking points.
Engine compartment 4 cyl. 2.0 l 1
The appearance of the engine compartment may differ depending on engine variant.
Filling engine oil
Coolant expansion tank
Radiator
Reservoir for brake and clutch fluid (located on the driver's side)
Battery
Relay and fuse box
Filling washer fluid
Air filter
1
Does not apply to the B4204T7 engine - see instead the following heading "Engine compartment except 4-cyl. 2.0 l".
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10 Maintenance and service
10
344
WARNING
The ignition system has very high voltage and output. The voltage in the ignition sys-tem is highly dangerous. The car's electri-cal system must always be in key position0 when work is being performed in the
engine compartment; see Key positions -functions at different levels (p. 70). Do not touch the spark plugs or ignition coil when the car's electrical system is inkey position II or when the engine is hot.
Engine compartment except 4 cyl. 2.0 l 2
The appearance of the engine compartment may differ depending on engine variant.
Coolant expansion tank
Power steering fluid reservoir
Engine oil dipstick
3
Radiator
Filling engine oil
Reservoir for brake and clutch fluid (located on the driver's side)
Battery
Relay and fuse box
Filling washer fluid
Air filter
WARNING
The ignition system has very high voltage and output. The voltage in the ignition sys-tem is highly dangerous. The car's electri-cal system must always be in key position0
when work is being performed in the
engine compartment; see Key positions -functions at different levels (p. 70). Do not touch the spark plugs or ignition coil when the car's electrical system is inkey position II or when the engine is hot.
Related information
• Bonnet - opening and closing (p. 343)
• Engine compartment - checking (p. 344)
Engine compartment - checking
Some oils and fluids should be checked at regular intervals.
Regular checkingCheck the following oils and fluids at regularintervals, e.g. when refuelling:
• Coolant
• Engine oil
• Power steering fluid (not cars with 4-cyl. 2.0 litre engine 4
)
• Washer fluid
WARNING
Remember that the radiator fan (located at the front of the engine compartment,behind the radiator) may start automati-cally some after the engine has beenswitched off. Always have the engine cleaned by a workshop. There is a risk of fire if theengine is hot.
Related information
• Bonnet - opening and closing (p. 343)
• Engine compartment - overview (p. 343)
• Coolant - level (p. 349)
• Engine oil - checking and filling (p. 346)
2
Also applies to the B4204T7 engine.3 Engines with electronic oil level sensor do not have a dipstick (5-cyl. diesel).
4 However, does apply to the B4204T7 engine.
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10 Maintenance and service
10
349
IMPORTANT
In the event of the message Oil level low
Refill 0.5 litre, only fill with 0.5 litres.
NOTE
The oil level is only detected by the system during driving. The system cannot directlydetect changes when the oil is filled ordrained. The car must be drivenabout 30 km before the oil level display iscorrect.
WARNING
Do not fill more oil if filling level (3) or (4) appears as shown in the illustration below.The level must never be above MAX or
below MIN, as this could lead to engine
damage.
WARNING
Do not spill oil onto the hot exhaust mani- fold due to the risk of fire.
Measuring the oil level, 5-cyl. dieselIf the oil level needs to be checked then it should be carried out in accordance with thesequence below.
1. Activate key position II; see Key positions
- functions at different levels (p. 70). 2. Rotate the thumbwheel on the left-hand
stalk switch to position
Oil level.
> You will then see information displayed about the engine oil level. For more information on menu naviga- tion, see Menu navigation - combinedinstrument panel (p. 100).
The figures 1-4 represent filling level. Do not fill more oil if filling level (3) or (4) is shown. Recom-mended filling level is 4. Message and graph inthe display. The left-hand display shows the digi-tal combined instrument panel and the right-hand the analogue.
Related information
• Engine oil - general (p. 345)
Coolant - level
The coolant cools the internal combustion engine to the correct operating temperature.The heat that is transferred from the engine tothe coolant can be used to heat the passen-ger compartment. The coolant level must lie between the
MIN
and MAX marks on the expansion tank.
Checking the level and topping up
When topping up the coolant, follow the instructions on the packaging. It is importantthat the mixture of coolant concentrate andwater is correct for the prevailing weatherconditions. Never top up with water only. Therisk of freezing increases with both too littleand too much coolant concentrate.
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10 Maintenance and service
10
350
WARNING
Coolant can be very hot. If the coolant requires topping up when the engine is atoperating temperature, unscrew theexpansion tank cap slowly to gentlyrelease the overpressure.
For capacities and for standards regarding water quality; see Coolant - grade and vol-ume (p. 398).
Check the coolant regularlyThe level must lie between the MIN and MAX
marks on the expansion tank. If the system isnot filled sufficiently, high temperatures couldoccur, causing a risk of damage to theengine.
IMPORTANT
• A high content of chlorine, chlorides and other salts may cause corrosion inthe cooling system.
• Always use coolant with anti-corrosionagent as recommended by Volvo.
• Ensure that the coolant mixture is 50%water and 50% coolant.
• Mix the coolant with approved qualitytap water. In the event of any doubtabout water quality, used ready-mixedcoolant in accordance with Volvo rec-ommendations.
• When changing coolant/replacingcooling system components, flush thecooling system clean with approvedquality tap water or flush with ready-mixed coolant.
• The engine must only be run with awell-filled cooling system. Otherwise,temperatures that are too high mayoccur resulting in the risk of damage(cracks) in the cylinder head.
Brake and clutch fluid - level
Brake and clutch fluid level should be between the reservoir
MIN and MAX marks.
Checking the levelBrake and clutch fluid have a common reser-voir. The level must be between the MIN and
MAX marks that are visible inside the reser-
voir. Check the level regularly. Change the brake fluid every other year or at every other regular service. For capacities and recommended brake fluid grade, see Brake fluid - grade and volume (p.401). The fluid should be changed annually oncars driven in conditions requiring hard, fre-quent braking, such as driving in mountainsor tropical climates with high humidity.
WARNING
If the brake fluid is under the MIN level in
the brake fluid reservoir, do not drive fur- ther before topping up the brake fluid.Volvo recommends that the reason for theloss of brake fluid is investigated by anauthorised Volvo workshop.
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10 Maintenance and service
10
370* Option/accessory, for more information, see Introduction.
FunctionA
Relay coils5
Auxiliary lamps*20
Horn15
Relay coil in main relay for engine management system;Engine control module (4-cyl. 2.0 l B
, 5, 6-cyl.)10
Transmission control module15
Solenoid clutch A/C (not 4-cyl. 2.0 l C
, not 5-cyl. diesel); Sup-
porting coolant pump (4-cyl. 2.0 l diesel)15
Relay coil in relay for solenoid clutch A/C (not 5-cyl. diesel);Relay coil in relay for coolantpump (1.6 l petrol Start/Stop);Relay coils in central electricalunit in engine compartmentcold zone (Start/Stop)5
Start relay A30
FunctionA
Ignition coils (1.6 l petrol, engine B4204T7); Glow controlmodule (5-cyl. diesel)10
Engine control module (4-cyl. 2.0 l
B
); Ignition coils (5, 6-cyl.
petrol); Capacitor (6-cyl.)20
Engine control module (petrol except 4-cyl. 2.0 l C
)10
Engine control module (1.6 l diesel, 5-cyl. diesel)15
Engine control module (4-cyl. 2.0 l B
)20
FunctionA
Valves (1.6 l petrol); mass air flow sensor (1.6 l, 4-cyl. 2.0 l B
);
Thermostat (4-cyl. 2.0 l pet-rol B
); EVAP valve (4-cyl. 2.0 l
petrol B
); Cooling valve for cli-
mate control system (4-cyl. 2.0 l diesel); Cooling pump for EGR(4-cyl. 2.0 l diesel) Mass air flow sensor (engine D4162T); Control valve, fuelflow (engine D4162T)10
Mass air flow sensor (5-cyl. diesel, 6-cyl.); Control valves(5-cyl. diesel); Injectors (5, 6-cyl. petrol); Engine controlmodule (5-cyl. petrol, 6-cyl.)15
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10 Maintenance and service
10
371
FunctionA
Solenoid clutch A/C (5, 6-cyl.); Valves (1.6 l, engine B4204T7;5-cyl., 6-cyl.); Engine controlmodule (6-cyl.); Solenoids (6-cyl. without turbo); Actuatormotors, intake manifold (6-cyl.without turbo); Mass air flowsensor (engine B4204T7; 5-cyl.petrol); Oil level sensor (5-cyl.diesel)10
Valves (4-cyl. 2.0 lB
); Oil pump
(4-cyl. 2.0 l petrol B
); Lambda-
sond, centre (4-cyl. 2.0 l pet- rol B
); Lambda-sond, rear (4-cyl.
2.0 l diesel)15
Lambda-sonds (1.6 l petrol, engine B4204T7); Lambda-sond (5-cyl. diesel); Controlmodule, radiator roller cover(1.6 l diesel, 5-cyl. diesel)10
Lambda-sond, front (4-cyl. 2.0 l B
); Lambda-sond, rear (4-
cyl. 2.0 l petrol B
); EVAP valve
(5, 6-cyl. petrol); Lambda- sonds (5, 6-cyl. petrol)15
FunctionA
Coolant pump (1.6 l petrol Start/Stop); Crankcase ventila-tion heater (5-cyl. petrol); Oilpump automatic gearbox(5-cyl.petrol Start/Stop)10
Ignition coils (4-cyl. 2.0 l pet- rol B
)15
Diesel filter heater20
Control module, radiator roller cover (5-cyl. petrol)5
Crankcase ventilation heater (5-cyl. diesel); Oil pump auto-matic gearbox (5-cyl. dieselStart/Stop)10
Solenoid clutch A/C (4-cyl. 2.0 l B
); Glow control module (4-
cyl. 2.0 l diesel); Oil pump (4- cyl. 2.0 l diesel)15
Coolant pump (4-cyl. 2.0 l pet- rol B
)50
Glow plugs (diesel)70
FunctionA
Cooling fan (1.6 l, 4-cyl. 2.0 l petrol, 5-cyl. petrol)60
Cooling fan (6-cyl., 4-cyl. 2.0 l diesel, 5-cyl. diesel)80
Power steering100
A For cars with the Start/Stop function this fuse location is empty - see instead Fuses - in the engine compartment'scold zone (p. 377).
B Does not apply to the B4204T7 engine.
C However, does apply to the B4204T7 engine.
Related information
• Fuses - under glovebox (p. 372)
• Fuses - in the control module under the glovebox (p. 374)
• Fuses - in cargo area (p. 376)
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11 Specifications
11
394
EngineEngine codeAOutput
(kW/rpm)Output
(hp/rpm)Torque
(Nm/rpm)No. of cylin- dersBore
(mm)Stroke (mm)Swept vol- ume
(litres)Compres- sion ratio
D5D5244T11 C158/4000215/4000420/1500–3250581.093.152.40016.5:1
D5D5244T15D158/4000215/4000440/1500-3000581.093.152.40016.5:1
A
Engine code, component and serial number can be read on the engine; see Type designations (p. 386).
B Only certain markets.
C Manual gearbox
D Automatic gearbox
Related information
• Coolant - grade and volume (p. 398)
• Engine oil - grade and volume (p. 396)
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11 Specifications
11
398
Coolant - grade and volume
Approved coolant volume for each respective engine alternative can be read in the table. Prescribed grade: Coolant recommended by
Volvo mixed with 50% water 2
, see the pack-
aging.
Engine AVolume
(litres)
D2D4162T C10.5
D2D4162TD11.1
T4
BB5204T88.9
T5BB5204T9
T6B6304T4
D4 AWDD5244T12
D4 AWDD5244T17
D3D5204T7
D5D5244T15
D5D5244T11
Engine AVolume
(litres)
T3B4164T3 C9.2
T4B4164TC
T4FB4164T2 C
T3B4164T3D9.8
T4B4164TD
T4FB4164T2 D
T5B4204T118,3 (8,7
E
)
T6B4204T9
D4D4204T58,9 (9,2 E
)
A Engine code, component and serial number can be read on the engine; see Type designations (p. 386).
B Only certain markets.
C Manual gearbox
D Automatic gearbox
E Applies to cars with fuel-driven heater.
Related information
• Coolant - level (p. 349)
2
Water quality must fulfil the standard STD 1285.1.
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12 Alphabetical Index
12
430
Collision warning systemfunction............................................... 213
general limitations............................... 218
operation............................................. 217
Pedestrian detection........................... 216
Radar sensor.............................. 197, 205
Collision Warning System with Auto
Brake....................................................... 212
Colour code, paint................................... 383
Combined instrument panel................ 59, 60
Compass................................................... 97 calibration............................................. 97
Condensation in headlamps.................... 379
Controls, lights........................................... 78
Control symbols................................... 60, 62Coolant volume and grade............................... 398
Coolant, checking and filling................... 349
Cooling system........................................ 297 overheating......................................... 297
Cornering lights......................................... 85
Corner Traction Control........................... 176
Crash, see Collision................................... 37
Cruise control.......................................... 185 deactivate........................................... 187
managing speed................................. 186 resume set speed............................... 187
temporary deactivation....................... 186
CTA.......................................................... 255
Cyclist detection...................................... 214
CZIP (Clear Zone Interior Package)......... 117
D
Daytime running lights............................... 80
Deadlock.................................................. 168 deactivation........................................ 168
temporary deactivation....................... 169
Defroster.................................................. 125 Detachable towbar storage................................................ 309
Diesel....................................................... 302 run out of fuel..................................... 302
Diesel particle filter.................................. 305
Dimensions.............................................. 389
Dipstick, electronic.......................... 347, 348
Direction indicator..................................... 87
Direction indicators.................................... 87
direction of rotation................................. 318
Disengaging the gear selector inhibitor... 278
Display lighting.......................................... 79 Distance Warning.................................... 202
Limitations.......................................... 203
Symbols and messages..................... 204
Door mirrors............................................... 94 automatic dimming............................... 95
Driveable punctured tyres........................ 332
Driver Alert Control.................................. 224 operation............................................. 225
Driver Alert System.................................. 224
Driving...................................................... 299 cooling system.................................... 297
with a tailer......................................... 306
with the tailgate open......................... 298
Driving in water........................................ 297 Driving with a trailer towball load........................................ 391
towing capacity.................................. 391
E
ECC, electronic climate control............... 121
Eco Cruise............................................... 288
EcoGuide................................................... 63
Ecolabelling, FSC, owner's manual........... 21
Economical driving.................................. 305
ECO pressure.......................................... 407
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12 Alphabetical Index
12
431
Electrical socket...................................... 141
cargo area........................................... 144
Electrical system...................................... 410 Electric parking brake low battery voltage............................. 293
Electronic climate control - ECC............. 121Emergency equipment first aid kit........................................... 329
warning triangle.................................. 329
Emergency puncture repair..................... 333 action.................................................. 335
inflating the tyres................................ 337
rechecking.......................................... 336
Emergency puncture repair kit location............................................... 333
overview.............................................. 334
sealing fluid......................................... 338
Emissions of carbon dioxide................... 403 Engine deactivate........................................... 265
overheating......................................... 306
start..................................................... 264
Start/Stop........................................... 279
Engine and passenger compartment heater direct start/immediate stop................ 130
messages........................................... 132
timer.................................................... 130
Engine block heater......................... 129, 269 Engine compartment
coolant................................................ 349
oil........................................................ 345
overview.............................................. 343
power steering fluid............................ 351
Engine drag control................................. 176
Engine oil......................................... 345, 395 adverse driving conditions.................. 395
filter..................................................... 345
grade and volume............................... 396
Engine specifications............................... 393 Error messages Adaptive Cruise Control..................... 200
Driver Alert Control............................. 227
Lane Departure Warning..................... 232
LKA..................................................... 238
see Messages and symbols....... 200, 295
Error messages in BLIS........................... 257
ERS - Remote Start................................. 266
exhaust gases, toxic, sucked in.............. 298
External dimensions................................ 389
F
Fan ECC.................................................... 123
Fault tracing for the camera sensor......... 208 First aid.................................................... 329
First aid kit............................................... 329
Flexifuel.................................................... 269
Fluids, capacities............. 398, 399, 401, 402
Fluids and oils.......................... 398, 399, 401Fog lamp
rear........................................................ 85
Foot brake....................................... 290, 291
FOUR-C - Active chassis......................... 175
FSC, ecolabelling....................................... 21
Fuel.......................................... 301, 302, 304 fuel consumption................................ 403
fuel economy...................................... 328
fuel filter.............................................. 303
Fuel-driven heater direct start/immediate stop................ 130
timer.................................................... 130
Fuelling filling................................................... 300
fuel cap............................................... 300
fuel filler flap....................................... 300
fuel filler flap, manual opening............ 300
Fuel tank volume................................................ 402
Fuse box.................................................. 367
Fuses....................................................... 367 cargo area........................................... 376
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