control arm VOLVO V70 2001 Service Manual

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leather since these can cause damage.
Cleaning the seat belts
Clean only with lukewarm water and mild soap solution.
Cleaning floor mats
The floor mats should be vacuumed or brushed clean regularly, especially during winter, when they should be taken
out for drying. Spots on textile mats can be removed with a mild detergent.
Stain removal
Take extra care when removing stains such as ink or lipstick since the coloring can spread.
Use solvents sparingly. Too much solvent can damage the seat padding.
Start from the outside of the stain and work toward the center.
pg. 121 Maintenance service, Warranty
Maintenance service
Volvo advises you to follow the service program outlined in the Warranty and Service Records Information booklet.
This maintenance program contains inspections and services necessary for the proper function of your car. The
maintenance services contain several checks which require special instruments and tools and therefore must be
performed by a qualified technician. To keep your Volvo in top condition, specify time-tested and proven Genuine
Volvo Parts and Accessories.
The Federal Clean Air Act - U.S.
The Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to assure the
proper functioning of those components that control emissions. The maintenance instructions listed in this manual
represent the minimum maintenance required. These services are not covered by the warranty. You will be required to
pay for labor and material used. Refer to your Warranty and Service Records Information booklet for further details.
Maintenance services
Your Volvo has passed several major inspections before being delivered to you, according to Volvo specifications. The
maintenance services outlined in this book should be performed as indicated. The extended maintenance service
intervals make it even more advisable to follow this program. Inspection and service should also be performed any
time a malfunction is observed or suspected. It is recommended that receipts for vehicle emission services be retained
in the event that questions arise concerning maintenance. See your Warranty and Service Records Information booklet.
Applicable warranties - U.S.
In accordance with U.S. Federal Regulations, the following list of applicable U.S. warranties is provided. For Canadian
specification vehicles, see your separate warranty booklet.
New Car Limited Warranty
Parts and Accessories Limited Warranty
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Corrosion Protection Limited Warranty
Seat Belt and Supplemental Restraint Systems Limited Warranty
Emission Design and Defect Warranty
Emission Performance Warranty
These are the Federal warranties; other warranties are provided as required by state law. Refer to your separate
Warranty and Service Records Information booklet for detailed information concerning each of the warranties.
pg. 122 Maintenance schedule
2001
MAINTENANCE SCHEDULE V70
For complete maintenance information, please refer to your
Warranty and Service Records Information Booklet.
R = Replace
I = Inspect (Correct or Replace if necessary)
L = Lubricate
Maintenance Operationthousand miles 7.51522.5 3037.5 4552.5 6067.5 7582.5
90 2
(thousand km)(12)(24) (36)(48) (60)(72) (84)(96) (108) (120)(132)(144)
EMISSION SYSTEM MAINTENANCE
Engine oil and filter
1R R RR RR RR R RRR
Engine drive belt (accessory belt) I
Air cleaner filter R R R
Spark plugs R R R
Transmission fluid I I I I I I
Timing belt - all engines
3
1) See section "Engine oil" for detailed information.
NOTE: The oil should be changed at these intervals, after 750 hours of driving or after 12 months, whichever
occurs first.
2) For services beyond 90,000 miles (144,000 km), please refer to the Warranty and Service Records
Information Booklet".
3) For proper functioning of the vehicle and its emission control systems, the timing belt and tensioner must be
replaced every 105,000 miles (168,000 km).
pg. 123 Maintenance schedule
2001
MAINTENANCE SCHEDULE V70
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2 0 0 1
VOLVO V70
Chapter 9 - Specifications
pg. 135 Specifications
Label information136
Dimensions and weights137
Engine/transmission specifications138
Oil/fluid specifications and volumes139
Fuel system, Distributor ignition system, Suspension140
Electrical system141
Volvo On Call142
pg. 136 Label information
B<>1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evi-denced by the certification label on the
underside of the hood. For further informa-tion regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Stan -dards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further informa-tion regarding these regulations, please consult your Volvo retailer.
7 Child safety latch label
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2nd gear 1.91:1
3rd gear 1.19:1
4th gear 0.87:1
5th gear 0.70:1
Reverse 3.30:1
Designation: Volvo B 5244 T3
Output 197 hp at 6000 rpm (147 kW/100 rps)
Max. torque 210 ft. lbs. at 1800-5000 rpm (285 Nm/30-83 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 9.0:1
Number of valves 20
Automatic transmission: AW 55-50
5-speed automatic electronically controlled gearbox comprising a hydraulic torque converter with a lock-up function;
planetary gear, integrated final drive. Operation via a floor mounted gear selector lever. Drive shafts with symmetrical
joint location. Overdrive.
Final drive ratio 2.44:1
Reduction ratios AW5
1st gear 4.77:1
2nd gear 2.10:1
3rd gear 1.96:1
4th gear 1.32:1
5th gear 1.02:1
Reverse 3.23:1
Designation: Volvo B 5244 S
Output 168 hp at 5900 rpm (125 kW/98 rps)
Max. torque 170 ft. lbs. at 4500 rpm (230 Nm/75 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 10.3:1
Number of valves 20
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by A normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
* V70 XC 2.65:1
pg. 139 Oil/fluid specifications and volumes
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Engine Oil
Meeting or exceeding ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF, and SJ/Energy Conserving.
Oil additives must not be used unless advised by an authorized Volvo retailer.
Volume:
Capacity (including oil filter): 6.1 US qts. (5.8 liters)
Capacity (including oil filter and oil cooler): 7.1 US qts. (6.7 liters)
Automatic Transmission Fluid
AW5: Only Volvo gearbox oil (1161540-8). Do not mix with other oils.
Volume: 7.9 US qts (7.5 liters)
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 ¡F (90 ¡C)
Coolant: Volvo original coolant/antifreeze
All specifications are subject to change without prior notice.
Power steering fluid
ATF fluid
Volume:
Brake fluid
DOT 4+
Volume: 0.64 US qts (0.6 liters)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1,000 g) R134a
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)*
Washer fluid reservoir
Volume: 4.7 US qts (4.5 liters)
* 18.5 US gals (70 liters) on V70 AWD, V70 XC and V70 with non-turbo engine.
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All specifications are subject to change without prior notice.
pg. 140 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 1-2-4-5-3
Electronic ignition setting: Not adjustable
Spark plugs: Champion RC8PYP 8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
Replacing spark plugs
The spark plugs should be changed every 30,000 miles (48,000 km). However, city driving or fast highway
driving may necessitate changing after 15,000 miles (24,000 km) of driving. When installing new plugs, be sure
to fit the right type and use correct torque. When changing the plugs, check that the suppressor connectors are
in good condition. Cracked or damaged connectors should be replaced. When changing the spark plugs, clean
the terminals and the rubber seals.
WARNING!
The ignition system operates at very high voltages. Special safety precautions must be followed to prevent injury.
Always turn the ignition off when:
Replacing ignition components e.g. plugs, coil, etc.
Do not touch any part of the ignition system while the engine is running. This may result in a shock and bodily
injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-
assisted rack and pinion steering. Safety type steering column. The alignment specifications apply to an unladen
car but include fuel, coolant and spare wheel.
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Wheel dimensions 15"16"17"
V70 FWD*
Toe-in, front (mm)
on the wheel rims: 0.7±0.70.8±0.80.8±0.8
on the tire side: 0.9±0.90.9±0.91.0±1.0
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Toe-in, rear (mm)
on the wheel rims:1.4±1.41.5±1.51.6±1.6
on the tire side: 1.8±1.81.9±1.92.0±2.0
V70 AWD**
Toe-in, front (mm)
on the wheel rims: 0.7±0.70.8±0.80.8±0.8
on the tire side: 0.9±0.90.9±0.91.0±1.0
Toe-in, rear (mm)
on the wheel rims: 0.7±1.40.8±1.50.8±1.6
on the tire side: 1.8±1.81.9±1.92.0±2.0
V70 XC***
Toe-in, front (mm)
on the wheel rims: 2.9±0.73.1±0.83.3±0.8
on the tire side: 3.6±0.93.8±0.94.0±1.0
Toe-in, rear (mm)
on the wheel rims: 1.4±1.41.5±1.51.6±1.6
on the tire side: 1.8±1.81.9±1.92.0±2.0
* Front Wheel Drive, ** All Wheel Drive, *** All Wheel Drive - Cross Country\
All specifications are subject to change without prior notice.
pg. 141 Electrical system
Electrical system
12 Volt, negative ground.
Voltage-controlled generator. Single-wire system with chassis and engine used as conductors. Grounded on
chassis.
Battery
Voltage: 12 Volt, capacity: 600 A/115 min reserve capacity. The battery contains corrosive and poisonous acids.
It is of the utmost importance that old batteries are disposed of correctly. Your Volvo retailer can assist you in
this matter.
Generator
Rated output: max. current: 120 A
Starter motor:
Output: 1.7 kW
Bulbs
Bulb US no.PowerSocket
Headlights
High beam HB360W-
Low beam H755W-
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6. Cassette eject
7. Selector knob for:
Stored radio frequencies
CD changer - selecting disc
8. Cassette opening
9. Tape direction selector
CD random play
10. On/off - press
Volume - turn
11. Bass - press and turn
Treble - press, pull and turn
12. Automatic presetting of radio stations
13. Dolby B Noise Reduction
14. Active Sound Control (ON or OFF)
15. Scan function
pg. 145 Audio system HU-613 - overview
1. On/off - press
Volume - turn
2. Selector knob for:
Stored radio frequencies
CD changer - selecting disc
3. Selector knob:
Radio
Cassette
CD
CD changer
TV (option on certain models)
4. Fader - press and turn
Balance - press, pull and turn
5. Radio - Station seek up/down
Cassette - selecting next/previous track
CD - Selecting next/previous track
6. Radio - Manual station selection
Cassette - Fast winding forward/backward
CD - Fast forwards/backward
7. CD eject
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8. CD slot
9. CD random play
10. Active Sound Control (ON or OFF)
11. Scan function
12. Dolby B Noise Reduction
13. Automatic presetting of radio stations
14. Bass - press and turn
Treble - press, pull and turn
15. Tape direction selector
16. Cassette opening
17. Cassette eject
18. Display
pg. 146 Audio system HU-803 - overview
1. On/off - press
Volume - turn
2. Bass - press and turn
Treble - press, pull and turn
3. Fader - press and turn
Balance - press, pull and turn
4. Center volume - press and turn
Effect channel volume - press, pull and turn
5. Selector knob for:
Stored radio frequencies
CD - selecting disc
6. Selector knob:
Radio
Internal CD changer
Station scan - press
TV (option on certain models)
External CD changer (option)
7. Radio - Station seek up/down
CD - Selecting next/previous track
8. Radio - Manual station selection
CD - Fast forward/backward
9. CD eject
10. Dolby Pro Logic - switching on
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11. 2 channel stereo
12 3 channel stereo
13. CD slot
14. CD random play
15. Program type
16. News
17. Traffic information
18. Automatic presetting of radio stations
19. Display
pg. 147 Audio systems HU-413/HU-613/HU-803
Switch on/off
Press the knob to switch on or turn off the radio.
Volume control
Turn the knob clockwise to increase volume. Volume control is electronic and does not have an end stop. If you have
a key pad in the steering wheel, increase or decrease the volume with the + or - buttons.
Bass
Adjust the bass by pressing the button to ex -tend the control and turning it to the left (less bass) or to the right (more
bass). A "detent" indicates "equalized" bass. Press the button back in when you have made the adjustment.
Treble
Adjust the treble by pressing the button to ex -tend the control, pulling it out as far as possi-ble, and then turning it to
the left (less treble) or to the right (more treble). A "detent" indicates "equalized" treble. Press the button back in when
you have made the adjustment.
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