engine VOLVO XC90 2003 Manual PDF

2003 VOLVO XC90
5-speed automatic (on models with 5-cylinder turbo engines):
Volvo synthetic transmission oil Volvo P/N 1161540.
Different types of oil should never be mixed.
Power steering
Grade: ATF
Brake fluid
Fluid type: DOT 4+ boiling point >536°F (280°C), P/N 9437433
Cooling system
Type Positive pressure, closed system.
Coolant Volvo original coolant/antifreeze
Volume 5-cyl. turbo 9.3 US qts. (8.8 liters)
6-cyl. turbo 11.2 US qts (10.6 liters)
The thermostat begins to open at 194°F (90°C).
Suspension
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double \
link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms\
linked to the support frame.
Power-assisted rack and pinion steering. Safety type steering column.
pg. 154 Specifications
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2003 VOLVO XC90
Three-way catalytic converter cautions
l Keep your engine properly tuned. Certain engine malfunctions, particular\
ly involving the electrical,
fuel or distributor ignition systems, may cause unusually high three-way\
catalytic converter
temperatures. Do not continue to operate your vehicle if you detect engi\
ne misfire, noticeable loss of
power or other unusual operating conditions, such as engine overheating \
or backfiring. A properly tuned
engine will help avoid malfunctions that could damage the three-way cata\
lytic converter.
l Do not park your vehicle over combustible materials, such as grass or le\
aves, which can come into
contact with the hot exhaust system and cause such materials to ignite u\
nder certain wind and weather
conditions.
l Excessive starter cranking (in excess of one minute), or an intermitte\
ntly firing or flooded engine can
cause three-way catalytic converter or exhaust system overheating.
l Remember that tampering or unauthorized modifications to the engine, the\
Electronic Control
Module, or the vehicle may be illegal and can cause three-way catalytic \
converter or exhaust system
overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components\
.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converte\
rs.
pg. 155 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in \
which the chassis and engine
block are used as conductors, grounded on the chassis. Battery 2.5TT6
Voltage 12 V12 V
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2003 VOLVO XC90
Courtesy lighting, front5 W SV 8.5
Cargo compartment lighting 5 W SV 8.5
Glove compartment lighting 3 W BA 9
Vanity mirror 1.2 W SV 5.5
pg. 157 Specifications
Engine specifications, Transmission
B5254T2 B6294T
Output (kW/rps) 154/83 200/85
- (hp/rpm) 208/5000 268/5100
Torque (Nm/rps) 320/25-75 380/30-83
- (ft. lbs./rpm) 236/1500-4500 280/1800-5000
No. of cylinders 5 6
Bore (mm) 83 83
Stroke (mm) 93.2 90
Cylinder displacement,
liters 2.52 (153.8 cu
in)
2.92 (178.3 cu in)
Compression ratio 9.0:1 8.5:1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engi\
ne inlet manifold and a charge
air cooler to cool the compressed inlet air. The resulting increase in a\
ir flow raises pressure in the intake
manifold and increases engine power over that developed by the normally-\
aspirated engine. The charge
air cooler (which resembles a radiator) is located between the turbo-c\
ompressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
Gear ratios Gear AW55-51 5-speed GM4T65 4-speed
1st 4.66:1 3.28:1
2nd 3.03:1 1.76:1
3rd 1.98:1 1.12:1
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2003 VOLVO XC90
the transceiver." The help of a second person may make training easier.
1. Locate the training button on the garage door opener motor head unit.\
The location and color of the
training button may vary. If you encounter difficulty, refer to the gara\
ge door opener owner's manual or
call toll-free 1-800-355-3515 (Internet:
www.HomeLink.com).
2. Press the "training" button on the garage door opener motor head unit\
until the "training" light comes
on.
3. Press and release the programmed HomeLink® button. Press and relea\
se the programmed
HomeLink® button a second time to complete the training process.
4. Some garage door openers may require you to do this procedure a third\
time to complete the training.
5. The programmed button on your HomeLink® Universal Transceiver shou\
ld now operate your garage
door opener. The original hand-held transmitter can also be used, as des\
ired, to operate the garage door.
The remaining two HomeLink® buttons can be programmed in the same way\
. In the event of any
problems in programming the HomeLink® Universal Transceiver, call tol\
l-free 1-800-355-3515
(Internet:
www.HomeLink.com).
Operating the HomeLink® Universal Transceiver
Once programmed, the HomeLink® Universal Transceiver can be used in p\
lace of your handheld
transmitters.
To operate, the key must be turned to the "accessory" position (II) or\
the engine must be running. Press
the programmed HomeLink® button to activate the garage door, driveway\
gate, security lighting, home
security system, etc.
pg. 182 Audio
Your original hand-held transmitters may, of course, be used at any time\
.
Erasing programmed buttons
Individual buttons cannot be erased. To erase all three programmed butto\
ns:
1. Turn the ignition key to the "accessory" position (II).
2. Hold down the two outside buttons on the HomeLink® Universal Trans\
ceiver for about 20 seconds,
until HomeLink®'s indicator light begins to flash.
3. Release both buttons. The HomeLink® buttons can be reprogrammed us\
ing the procedures described
on the previous page.
Reprogramming a single HomeLink® button
1. Press and hold the desired HomeLink® button. Do not release the bu\
tton until step 3 has been
completed.
2. When the indicator light begins to flash slowly (after approximately\
20 seconds), position your hand-
held transmitter 2 to 5 in. (5 to 12 cm) away from the HomeLink® su\
rface.
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2003 VOLVO XC90
Auxiliary 12-volt socket 39
Auxiliary lamps
29
Average speed
36
AWD
94
B
Bass
165
Battery
126, 133, 155
Battery - replacing
135
Battery drain - avoiding
90
Battery maintenance
134
Belt check
127
Blower (fan)
49
Booster cushion
17
Brake circuit
95
Brake system
26, 95
Bulbs
137, 156
C
Capacities
152
Carbon Monoxide - Important Warning
85
Catalytic converter
154
CD changer
177
Ceiling lighting
143
Center console - storage compartments
64
Central locking system - remote control
75
Changing coolant
127
Changing oil and oil filter
129
Check Engine warning light
27
Child restraint anchorages
18
Child safety
17
Child safety locks
79
Child seat (Isofix fasteners)
18
Climate control systems - general information
46
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2003 VOLVO XC90
Clock 24
Coat hanger
66
Coin compartment
64
Cold weather precautions
107
Coolant
131
Coolant - changing
127, 131
Coolant - checking level of
127
Cooling system
153
Courtesy light
61
Cruise control
37
Cup holder
64, 65
Cup holder in rear seat
64
Current fuel consumption
36
D
Defroster
49
Dimension designation (tires)
114
Direction indicators
33
Dolby Pro Logic II (DPL II)
165
Door mirror defroster
35
Driving economically
89
DSTC
29, 97
Dual-threshold air bags
5
E
ECC
48
Economical driving
89
Electric socket
29
Electrical current - conserving
90
Electrical system
155
Engine
128
Engine - starting
87
Engine compartment
128
Engine oil
129
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2003 VOLVO XC90
Engine oil, capacity 152
Engine specifications
157
Engne oil - checking
130
Environment
iii
F
Fader
165
Federal Clean Air Act
124
FIX NEXT SERVICE
28
Floor mats
62
Fog light
27
Folding sideview mirrors
42
Front seat - backrest
55
Front seats
54
Front seats - heated
35
Front seats - manual adjustment
54
Front seats - power
56
Front suspension
153
Fuel
ii, 84
Fuel filler cap
ii, 86
Fuel filler door
ii, 86
Fuel filler door - unlocking
31
Fuel filler door - unlocking manually
32
Fuel Formulations
85
Fuel gauge
24
Fuel tank, capacity
152
Fuses
145
G
Gasoline
84
Geartronic
91
Geartronic - kickdown
92
Geartronic - manual shifting
92
General information
ii
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2003 VOLVO XC90
Service 124
Service key
74
Service reminder
27
SERVICE REQUIRED
28
SERVICE URGENT
28
Shiftlock
ii, 87
Side airbags
10
Sideview mirrors
42
SIPS airbags
10
Snow chains
115
Snow tires
115
Spare tire - accessing
119
Spare tires
116
Spark plugs
155
Specifications
149
Speedometer
24
Spoiler lights
31
SRS
4
Start inhibitor (immobilizer)
74
Starting the car
87
Steering
88
Steering wheel adjustment
30
Steering wheel lock
88
Stone chips
112
STOP
28
STOP ENGINE
28
Storage compartments
64
Studded tires
115
Supplemental Restraint System (SRS)
4
Supplemental Restraint System (SRS) - warning light
27
Suspension
153, 155
Switches in the center console
29
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2003 VOLVO XC90
The following should be checked regularly:*
1. Washer fluid reservoir should be filled with water and solvent (wint\
ertime: windshield washer anti-
freeze). See
page 131.
2. Power steering - When cold, the level must not be above the COLD mark\
and when hot it must not be
above the HOT mark. Top up if the level drops to the ADD mark with ATF f\
luid. See
page 132.
3. Coolant level should be between the expansion tank marks. Mixture: 50\
% antifreeze and 50% water.
See
page 127.
4. Engine oil should be checked each time the vehicle is refueled. The o\
il level should be between the
dipstick marks. The distance between the marks represents approx. 1.6 US\
qt. (1.5 liter). See
page 130.
5. Brake fluid - check, without removing the cap, that the level is abov\
e the MIN mark. Use brake fluid
DOT 4+. See
page 132.
Fuel octane rating, see
page 84.
Tire pressure, see
page 116, and the label located on the inside of the fuel tank cover.
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