VOLVO XC90 2004 Owners Manual

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2004 VOLVO XC90

Location of jack - five-seat models
The jack and rear section of the crank are stored under the forward-most\
section of the floor in the cargo
area (or to the right under the rear section of the cargo area floor on\
certain models). Lift the appropriate
section of the floor and release the retaining strap to lift out the jac\
k and crank.
The tool bag is stored under the rear section of the cargo area floor. T\
he front section of the crank is
stored in this bag.
If the vehicle is equipped with the optional grocery bag holder:
Fold up the rear section of the cargo area floor, disconnect the grocery\
bag holder's retaining cords and
fold up the lower section of the floor to access the tool bag.

Location of jack - seven-seat models
The jack, rear section of the crank, and tool bag are stored under the r\
ear section of the cargo area floor.
To use the jack, release the retaining strap and slide it rearward.
The crank is located near the battery and is held in place by plastic cl\
ips.
The front section of the crank is stored in the tool bag.
If the vehicle is equipped with the optional grocery bag holder:
Fold up the rear section of the cargo area floor, disconnect the grocery\
bag holder's retaining cords and
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2004 VOLVO XC90
fold up the lower section of the floor.
CAUTION: Seven-seat models: Do not store objects in the area for the rear seat c\
ushions (when the
backrests are to be folded down). This could damage the cushions.
pg. 114 Wheels and tires
Changing wheels

Lowering the spare wheel
Changing wheels - lowering the spare wheel
The spare wheel is located under the floor of the rear cargo compartment\
. It can be lowered using the
crank (see previous page for location).
WARNING!
When raising or lowering the spare wheel, please keep in mind that compo\
nents in the exhaust system
may be very hot.
Lowering the spare wheel:
1. Fold down the lower section of the tailgate.
2. Fold up the rear section of the floor in the cargo compartment.
3. Connect the two sections of the jack's crank.
4. Insert the hooked end of the crank in the spare wheel retaining attac\
hment (see the illustration above).
5. Lower the spare wheel under the vehicle by turning the crank counterc\
lockwise until it is not possible
to turn it further.
6. Pivot the toggle at the end of the cable 90 degrees to release it fro\
m the spare wheel.
7. Crank up the cable again by turning the crank clockwise.
8. Place the wheel with the flat tire in the vehicle's cargo compartment\
.
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2004 VOLVO XC90
CAUTION
When the spare wheel is mounted on the vehicle, the retaining cable coul\
d damage the underside of
the vehicle if it is not retracted.

Returning the spare wheel to its storage compartment
NOTE: The space under the vehicle is designed to hold the special spare wheel \
only. Other fullsize
wheels will not fit in this compartment.
Returning the spare wheel to the storage compartment
1. Use the crank (turn it counterclockwise) to lower the spare wheel's\
retaining cable.
2. Pass the toggle at the end of the cable through the center hole in th\
e spare wheel. Pivot the toggle 90
degrees so that when raised, the wheel will rest on the toggle.
3. Retract the retaining cable slightly by slowly turning the crank cloc\
kwise several times.
4. Position the wheel so that it is not obstructed by components in the \
exhaust system.
5. Continue to raise the wheel by turning the crank clockwise.Raise the \
wheel a little bit at a time and
guide it around the rear axle until it is securely seated in the storage\
area.
6. When it is no longer possible to turn the crank any further, check th\
at the spare wheel is securely in
position in the storage compartment.
pg. 115 Wheels and tires
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2004 VOLVO XC90

Jack attachment points
Changing a wheel
There are two attachment points for the jack on each side of the vehicle\
. These attachment points are
under the center of each door.
WARNING!
- There is an attachment point on each side of the vehicle located under\
the pillars between the front
and rear doors. This point is used during the production process only, a\
nd is NOT intended for
attaching the jack.
-The undersides of accessory running boards are not intended for attachi\
ng the jack.
To change a wheel:
1. Park the vehicle on a firm, level, non-slippery surface.
2. Engage the parking brake and put the gear selector in the Park positi\
on.
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2004 VOLVO XC90
3. Loosen the wheel bolts by exerting downward pressure on the lug wrenc\
h.
4. Remove the wheel cap (where applicable) using the lug wrench in the\
tool bag.
5. With the wheels still on the ground, use the lug wrench to loosen the\
wheel bolts 1/2 - 1 turn. Turn the
bolts counterclockwise to loosen the bolts. CAUTION
- The vehicle must not be driven with wheels of different dimensions or \
with a spare tire other than
the one that came with the vehicle. The use of different size wheels can\
seriously damage your
vehicle's transmission.
- Correct tightening torque on wheel bolts must be observed.
- The wheel bolts should never be greased or lubricated.
- Extended, chromed wheel bolts must not be used with steel rims, as the\
y make it impossible to fit
the hub caps.
WARNING!
The use of an incorrect type of wheel bolt could cause the wheel to loos\
en from the hub. Contact your
Volvo retailer if you are uncertain as to the type of wheel bolt that sh\
ould be used on your vehicle.
pg. 116 Wheels and tires

Attaching the jack
l Place the jack on the ground, under one of the attachment points (see t\
he illustration on the previous
page) and crank while simultaneously guiding the jack's attachment brac\
ket onto the attachment point
(see illustration above) The base of the jack must be flat on a level,\
firm, non-slippery surface. Before
raising the vehicle, check that the jack is still correctly positioned i\
n the attachment.
l Raise the vehicle until the wheel to be changed is lifted off the ground\
.
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2004 VOLVO XC90
l Unscrew the wheel bolts completely and carefully remove the wheel so as \
not to damage the threads
on the studs.
NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reins\
tall wheels in the same
location and position as before removal. To lessen the chance of imbalan\
ce, each wheel hub is equipped
with a guide stud to ensure that a removed wheel can be reinstalled in i\
ts original position (as when
changing over to winter tires/wheels).
Installing the wheel
l Clean the contact surfaces on the wheel and hub.
l Lift the wheel and place it on the hub.
l Install the wheel bolts and tighten handtight. Using the lug wrench, tig\
hten crosswise until all bolts
are snug.
l Lower the vehicle to the ground and alternately tighten the bolts crossw\
ise to 102 ft. lbs. (140 Nm).
l Install the wheel cap (where applicable).
WARNING!
- The jack must correctly engage the bar in the jack attachment. The veh\
icle's weight must not rest on
the jack attachment. See illustration "Attaching the jack" above. Be sure the jack is on a firm, level,
non-slippery surface.
- Never allow any part of your body to be extended under a vehicle suppo\
rted by a jack.
- Use the jack intended for the vehicle when replacing a wheel. For any \
other job, use stands to
support the side of the vehicle being worked on.
- Apply the parking brake and put the gear selector in the (P)ark position (or reverse on manual
transmissions).
- Block the wheels standing on the ground, use rigid wooden blocks or la\
rge stones. The jack should
be kept well-greased.




Contents | Top of Page
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2004 VOLVO XC90
2 0 0 4
VOLVO XC90
Maintenance

pg. 121 Maintenance
Volvo maintenance122
Working on your vehicle124
Engine compartment126
Oils and fluids127
Battery maintenance132
Bulbs135
Fuses143
pg. 122 Maintenance
Volvo Maintenance
Maintenance
Volvo advises you to follow the maintenance program outlined in the Warr\
anty and Service Records
Information booklet. This maintenance program contains inspections and s\
ervices necessary for the
proper function of your vehicle. The maintenance services contain severa\
l checks which require special
instruments and tools and therefore must be performed by a qualified tec\
hnician. To keep your Volvo in
top condition, specify time-tested and proven Genuine Volvo Parts and Ac\
cessories.
The Federal Clean Air Act - U.S.
The Federal Clean Air Act requires vehicle manufacturers to furnish writ\
ten instructions to the ultimate
purchaser to assure the proper servicing and function of the components \
that control emissions. These
services, which are listed in the "Warranty and Service Records Informat\
ion booklet," are not covered
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2004 VOLVO XC90
by the warranty. You will be required to pay for labor and material used\
.
Maintenance
Your Volvo passed several major inspections before it was delivered to y\
ou, in accordance with Volvo
specifications. The maintenance outlined in the Warranty and Service Rec\
ords Information booklet,
many of which will positively affect your vehicle's emissions, should be\
performed as indicated. It is
recommended that receipts for vehicle emission maintenance be retained i\
n case questions arise
concerning maintenance.
Inspection and maintenance should also be performed anytime a malfunctio\
n is observed or suspected.
Page 123 provides more information about maintenance of emission-related compone\
nts.
Applicable warranties - U.S./Canada
In accordance with applicable U.S. and Canadian regulations, the followi\
ng list of warranties is
provided.
l New Vehicle Limited Warranty
l Parts and Accessories Limited Warranty
l Corrosion Protection Limited Warranty
l Seat Belt and Supplemental Restraint Systems Limited Warranty
l Emission Design and Defect Warranty
l Emission Performance Warranty
These are the federal warranties; other warranties are provided as requi\
red by state/provincial law. Refer
to your separate Warranty and Service Records Information booklet for de\
tailed information concerning
each of the warranties.
Vehicle Event Data
Your vehicle's driving and safety systems employ computers that monitor,\
and share with each other,
information about your vehicle's operation. One or more of these compute\
rs may store what they
monitor, either during normal vehicle operation or in a crash or near-cr\
ash event. Stored information
may be read and used by:
l Volvo Car Corporation
l service and repair facilities
l law enforcement or government agencies
l others who may assert a legal right to know, or who obtain your consent \
to know such information.
pg. 123 Maintenance
Periodic maintenance helps minimize emissions
Periodic maintenance will help keep your vehicle running well. Your Warr\
anty and Service Records
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2004 VOLVO XC90
Information booklet provides a comprehensive periodic maintenance schedu\
le up to 150,000 miles
(240,000 km) of vehicle maintenance. The schedule includes components \
that affect vehicle emissions.
This page describes some of the emission-related components.
Engine air filter
The engine air filter cleans particles from air entering the engine. Rep\
lace the engine air filter cartridge
with a new one every 37,500 miles (60,000 km) under normal driving con\
ditions. Replace the cartridge
more often when the vehicle is driven under dirty and dusty conditions. \
The cartridge cannot be cleaned,
and should always be replaced with a new one.
Fuel filter
The fuel filter should be replaced at 120,000 miles (193,000 km). The \
filter is replaced as a complete
unit. Replace more frequently if contaminated fuel is introduced into th\
e tank, or if there is reason to
suspect that this has occurred.
Fuel system, including filler cap, tank, lines, and connections
The ability of the fuel system to contain hydrocarbons depends upon a le\
ak-free system. Inspect fuel
lines every 30,000 miles (48,000 km). Check for proper sealing of the \
fuel filler cap, which contains "O"
ring seals.
NOTE: If the fuel filler cap is not closed tightly or if the engine is running\
when the vehicle is refueled,
the Check Engine light (Malfunction Indicator) may indicate a fault. H\
owever, your vehicle's
performance will not be affected. Use only Volvo original or approved fu\
el filler caps.
Timing belt
For proper functioning of the engine and emission control systems, the t\
iming belt and belt pretensioner
must be replaced every 120,000 miles (193,000 km). Engine damage will \
occur if the belt fails.
PCV system
(on turbocharged models)
The nipple in the intake manifold and the filter at the end of the PCV h\
ose in the air cleaner should be
inspected and cleaned at 120,000 miles (193,000 km), and again at 150,\
000 miles (240,000 km).
Spark plugs
The spark plugs should be replaced every 60,000 miles (96,000 km) unde\
r normal driving conditions.
City driving or fast highway driving may necessitate replacement sooner.\
Under normal driving conditions, spark plugs require no maintenance betw\
een replacement intervals.
When installing new plugs, be sure to use the right type and to tighten \
them correctly. When changing
the plugs, clean the terminals and rubber seals. Also check that the sup\
pressor connectors are in good
condition. Cracked or damaged connectors should be replaced.
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2004 VOLVO XC90
pg. 124 Maintenance

Reinforced lifting points
Working you your vehicle
Hoisting the vehicle
If a garage jack is used to lift the vehicle, the two jack attachments p\
oints should be used. They are
specially reinforced to bear the weight of the vehicle (see the illustr\
ation above). A garage jack can also
be placed under the front of the engine support frame. Take care not to \
damage the splash guard under
the engine. Ensure that the jack is positioned so that the vehicle canno\
t slide off it. Always use axle
stands or similar structures. The car's gross vehicle weight is between \
5770 lb (2630 kg) and 6080 lb
(2760 kg). Use a jack and stands rated for this weight.
If a two-post hoist is used to lift the vehicle, the front and rear lift\
arm pads should be centered under the
reinforced lift plates on the inboard edge of the sill rail (see illust\
ration).
Please note the following before you begin working on your vehicle:
Battery (see also
page 134 for more information on handling the battery)
l Ensure that the battery cables are correctly connected and tightened.
l Never disconnect the battery when the engine is running (e.g. when repl\
acing the battery).
l The battery contains acid that is both corrosive and poisonous. It is im\
portant that the battery is
handled in an environmentally friendly way. Let your Volvo retailer assi\
st you.
l Never use a fast charger to charge the battery. The battery cables shoul\
d be disconnected when
recharging.
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