wheel VOLVO XC90 2004 Service Manual

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2004 VOLVO XC90
CAUTION
When the spare wheel is mounted on the vehicle, the retaining cable coul\
d damage the underside of
the vehicle if it is not retracted.

Returning the spare wheel to its storage compartment
NOTE: The space under the vehicle is designed to hold the special spare wheel \
only. Other fullsize
wheels will not fit in this compartment.
Returning the spare wheel to the storage compartment
1. Use the crank (turn it counterclockwise) to lower the spare wheel's\
retaining cable.
2. Pass the toggle at the end of the cable through the center hole in th\
e spare wheel. Pivot the toggle 90
degrees so that when raised, the wheel will rest on the toggle.
3. Retract the retaining cable slightly by slowly turning the crank cloc\
kwise several times.
4. Position the wheel so that it is not obstructed by components in the \
exhaust system.
5. Continue to raise the wheel by turning the crank clockwise.Raise the \
wheel a little bit at a time and
guide it around the rear axle until it is securely seated in the storage\
area.
6. When it is no longer possible to turn the crank any further, check th\
at the spare wheel is securely in
position in the storage compartment.
pg. 115 Wheels and tires
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2004 VOLVO XC90

Jack attachment points
Changing a wheel
There are two attachment points for the jack on each side of the vehicle\
. These attachment points are
under the center of each door.
WARNING!
- There is an attachment point on each side of the vehicle located under\
the pillars between the front
and rear doors. This point is used during the production process only, a\
nd is NOT intended for
attaching the jack.
-The undersides of accessory running boards are not intended for attachi\
ng the jack.
To change a wheel:
1. Park the vehicle on a firm, level, non-slippery surface.
2. Engage the parking brake and put the gear selector in the Park positi\
on.
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2004 VOLVO XC90
3. Loosen the wheel bolts by exerting downward pressure on the lug wrenc\
h.
4. Remove the wheel cap (where applicable) using the lug wrench in the\
tool bag.
5. With the wheels still on the ground, use the lug wrench to loosen the\
wheel bolts 1/2 - 1 turn. Turn the
bolts counterclockwise to loosen the bolts. CAUTION
- The vehicle must not be driven with wheels of different dimensions or \
with a spare tire other than
the one that came with the vehicle. The use of different size wheels can\
seriously damage your
vehicle's transmission.
- Correct tightening torque on wheel bolts must be observed.
- The wheel bolts should never be greased or lubricated.
- Extended, chromed wheel bolts must not be used with steel rims, as the\
y make it impossible to fit
the hub caps.
WARNING!
The use of an incorrect type of wheel bolt could cause the wheel to loos\
en from the hub. Contact your
Volvo retailer if you are uncertain as to the type of wheel bolt that sh\
ould be used on your vehicle.
pg. 116 Wheels and tires

Attaching the jack
l Place the jack on the ground, under one of the attachment points (see t\
he illustration on the previous
page) and crank while simultaneously guiding the jack's attachment brac\
ket onto the attachment point
(see illustration above) The base of the jack must be flat on a level,\
firm, non-slippery surface. Before
raising the vehicle, check that the jack is still correctly positioned i\
n the attachment.
l Raise the vehicle until the wheel to be changed is lifted off the ground\
.
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2004 VOLVO XC90
l Unscrew the wheel bolts completely and carefully remove the wheel so as \
not to damage the threads
on the studs.
NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reins\
tall wheels in the same
location and position as before removal. To lessen the chance of imbalan\
ce, each wheel hub is equipped
with a guide stud to ensure that a removed wheel can be reinstalled in i\
ts original position (as when
changing over to winter tires/wheels).
Installing the wheel
l Clean the contact surfaces on the wheel and hub.
l Lift the wheel and place it on the hub.
l Install the wheel bolts and tighten handtight. Using the lug wrench, tig\
hten crosswise until all bolts
are snug.
l Lower the vehicle to the ground and alternately tighten the bolts crossw\
ise to 102 ft. lbs. (140 Nm).
l Install the wheel cap (where applicable).
WARNING!
- The jack must correctly engage the bar in the jack attachment. The veh\
icle's weight must not rest on
the jack attachment. See illustration "Attaching the jack" above. Be sure the jack is on a firm, level,
non-slippery surface.
- Never allow any part of your body to be extended under a vehicle suppo\
rted by a jack.
- Use the jack intended for the vehicle when replacing a wheel. For any \
other job, use stands to
support the side of the vehicle being worked on.
- Apply the parking brake and put the gear selector in the (P)ark position (or reverse on manual
transmissions).
- Block the wheels standing on the ground, use rigid wooden blocks or la\
rge stones. The jack should
be kept well-greased.




Contents | Top of Page
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2004 VOLVO XC90
Replace : No fluid change required
NOTE: If a problem should occur in the power steering system or if the vehicle\
has no electrical current
and must be towed, it is still possible to steer the vehicle. However, k\
eep in mind that greater effort will
be required to turn the steering wheel.
pg. 131 Interior
Wiper blades
NOTE: The driver's side wiper blade is straight. The passenger's side wiper bl\
ade is curved to match the
curve at the base of the windshield.
Replacing windshield wiper blades
1. Lift the wiper arm off the windshield and hold the blade at a 45° \
to the arm. Press the end of the
plastic clip located on the arm.
2. Slide the wiper blade along the arm to release it from the hook. The \
entire hooked part of the wiper
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2004 VOLVO XC90
19. Heated front passenger's seat (option)15
20. Infotainment system 10
21. Relay extended D1 feed: climate control system, power driver's seat,\
instrument panel 10
22. Headlight switch module, climate control system, onboard diagnostic \
connector,
steering wheel lever modules 5
23. Turn signals 20
24. Automatic transmission - shift inhibitor, extended D2 feed 10
25. Fuel pump 15
26. Moonroof (option) 15
27. Central electronic module, vanity mirror lighting, courtesy lighting\
, glove compartment
lighting, alarm siren* 10
28. Alarm siren* 5
29. -
30. Daytime running lights 10
31. Daytime running lights 10
32. Left front/rear parking lights 7.5
33. Right front/rear parking lights, license plate lights 7.5
34. Front fog 15
35. -
36. High beam headlights 20
37. Navigation system (option), DVD player 10
38. Low beam headlights, Bi-Xenon headlights (option) 15
* Please be aware that if these fuses are not intact, or have been remov\
ed, the alarm will not sound.
pg. 146 Maintenance
Fuses (contd)
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2004 VOLVO XC90
Fuses in the cargo compartment No. Amperage
1. Rear electrical module, cargo compartment lighting 10
2. Rear fog light 10
3. Brake lights 15
4. Backup lights 10
5. Rear window defroster, relay 15I - accessories (rear) 5
6. Tailgate release 10
7. Electric socket 12V in cargo compartment 15
8. Central locking rear doors/tailgate, fuel filler door 20
9. Trailer hitch (30 feed) 15
10. Antenna 5
11. Accessory control module (AEM) 15
12. Washer - tailgate window 15
13. Subwoofer/rear A/C (option) 15
14. Brake lights 7.5
15. Trailer hitch (15I feed), reverse warning system
(option) 20
16. -
17. All Wheel Drive control module 7.5
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2004 VOLVO XC90
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The V\
IN is also stamped on the right
hand door pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA)\
and Ministry of
Transport (CMVSS) standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evide\
nced by the certification label on
the facing side of the driverÕs door. For further information regardi\
ng these regulations, please consult
your Volvo retailer.
7 Child safety latch label
*The Vehicle Identification Number (VIN) should always be quoted in al\
l correspondence concerning
your vehicle with the retailer and when ordering parts.
pg. 149 Specifications
Dimensions and weights
Dimensions Length 188.9 in (479.8 cm)
Width 74.7 in (189.8 cm)
Height 70.2 in (178.4 cm)
Wheelbase 112.5 in (285.7 cm)
Front track 64.3 in (163.4 cm)
Rear track 63.9 (162.4 cm)
Turning
circle 39-40 ft. (11.9-12.3 m)
Cargo capacity
With optional 3rd row of seats folded down:
5-seat: 41.6 cu ft (1178 litres)
7-seat: 43.3 cu ft (1225 litres)
Behind 1st row of seats, with 2nd (and optional 3rd) row of seats fold\
ed down:
5-seat: 84.9 cu ft (2403 litres)
7-seat: 85.1 cu ft (2410 litres)
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2004 VOLVO XC90
7-seat, 5-cyl, AWD 2820
lbs 1280 kg
7-seat, 6-cyl, AWD 2880
lbs 1310 kg
FWD = Front Wheel Drive
AWD = All Wheel Drive
* Permissible axle weight or gross vehicle weight must never be exceeded\
. Permissible axle weight, rear* USA Canada
5-seat, 5-cyl, FWD 3060 lbs -
5-seat, 5-cyl, AWD 3150 lbs 1430 kg
5-seat, 6-cyl, AWD 3150 lbs 1430 kg
7-seat, 5-cyl, FWD 3170 lbs -
7-seat, 5-cyl, AWD 3240 lbs 1470 kg
7-seat, 6-cyl, AWD 3240 lbs 1470 kg
Curb weight
5-seat, FWD 4300-4330
lbs -
5-seat, AWD 4445-4625
lbs 2030-2100 kg
7-seat, FWD 4495-4525
lbs -
7-seat, AWD 4595-4775
lbs 2090-2160 kg
Max. roof load 220 lbs 100 kg
Trailer weight, w/o brakes 1650 lbs 750 kg
Trailer weight, with brakes
FWD 3970 lbs -
AWD 4960 lbs 2250 kg
Max. tongue weight 198 lbs 90 kg
pg. 151 Specifications

Capacities
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2004 VOLVO XC90
Different types of oil should never be mixed.
Power steering
Grade: ATF
Brake fluid
Fluid type: DOT 4+ boiling point >536°F (280°C), P/N 9437433
Cooling system
Type Positive pressure, closed system.
Coolant Volvo original coolant/antifreeze
Volume 5-cyl. turbo 9.3 US qts. (8.8 liters)
6-cyl. turbo 11.2 US qts (10.6 liters)
The thermostat begins to open at 194°F (90°C).
Suspension
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double \
link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms\
linked to the support frame.
Power-assisted rack and pinion steering. Safety type steering column.
pg. 153 Specifications
Three-way catalytic converter cautions
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