check engine VOLVO XC90 2004 Owner's Manual

2004 VOLVO XC90
state of charge more frequently and spray an antirust oil on the battery\
posts.
l Volvo recommends the use of snow tires on all four wheels for winter driving - see section "Wheels
and tires."
l To prevent the washer fluid reservoir from freezing, add washer solvents containing antifreeze (see
page 126 for the location of the washer fluid reservoir).
This is important since dirt is often splashed on the windshield during \
winter driving, requiring the
frequent use of the washers and wipers. Volvo Washer Solvent should be d\
iluted as follows:
Down to 14° F (-10° C): 1 part washer solvent and 4 parts water \
Down to 5° F (-15° C): 1 part washer solvent and 3 parts water
Down to 0° F (-18° C): 1 part washer solvent and 2 parts water
Down to -18° F (-28° C): 1 part washer solvent and 1 part water \
l Use Volvo Teflon Lock Spray in the locks.
NOTE: Avoid the use of de-icing sprays as they can cause damage to the locks.
W Winter/Wet driving mode-enhanced vehicle traction
l Mode W will only function if the gear selector is in the (D)rive position.
l Press the button at the base of the gear selector to engage/disengage th\
is driving mode.
l An LED in the button will light up to indicate that W is engaged and thi\
s will also be displayed in the
instrument panel (see
page 24).
l This mode may be selected for starting/moving off on slippery roads.
* Synthetic oil is not used when the oil is changed at the normal mainte\
nance intervals except at owner
request and at additional charge. Please consult your Volvo retailer.
pg. 106 Starting and driving
Before a long distance trip
It is always worthwhile to have your vehicle checked at a Volvo retailer\
before driving long distances.
Your retailer will also be able to supply you with bulbs, fuses, spark p\
lugs and wiper blades for your use
in the event that problems occur.
As a minimum, the following items should be checked before any long trip\
:
l Check that engine runs smoothly and that fuel consumption is normal.
l Check for fuel, oil, and fluid leakage
l Check transmission oil level*.
l Check condition of drive belts.
l Check state of the battery's charge.
l Examine tires carefully (the spare tire as well), and replace those th\
at are worn. Check tire pressures.
l The brakes, front wheel alignment, and steering gear should be checked b\
y your Volvo retailer only.
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2004 VOLVO XC90
Paint damage requires immediate attention to avoid rusting. Make it a ha\
bit to check the finish regularly
- when washing the vehicle for instance. Touch-up if necessary.
Paint repairs require special equipment and skill. Contact your Volvo re\
tailer for any extensive damage.
Minor scratches can be repaired by using Volvo touch-up paint.
NOTE: When ordering touch-up paint from your Volvo retailer, use the paint cod\
e indicated on the
model plate. The plate is located in the engine compartment.
Color code
Make sure you have the right color. The color code number is on the data\
plate in the engine
compartment.
Minor stone chips and scratches
Material:
l Primer - can
l Paint - touch-up pen
l Brush
l Masking tape
l If the stone chip has not gone down to the bare metal and an undamaged c\
olor coat remains, you can
add paint immediately after removing dirt.
NOTE: When touching up the vehicle, it should be clean and dry. The surface te\
mperature should be
above 60° F (15° C).
Minor scratches on the surface
If the stone chip has not penetrated down to the metal and an undamaged \
layer of paint remains, the
touch-up paint can be applied as soon as the spot has been cleaned.
Deep scratches
1. Place a strip of masking tape over the damaged surface. Pull the tape\
off so that any loose flakes of
paint adhere to it.
2. Thoroughly mix the primer and apply it with a small brush.
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2004 VOLVO XC90
Volvo recommends 225/70 R16 (235/65 R17 on seven-seat models with the T\
6 turbo engine) winter
tires on all four wheels.
Winter tires wear more quickly on dry roads in warm weather. They should\
be removed when the winter
driving season has ended.
Studded tires should be run-in 300 - 600 miles (500 - 1000 km) during \
which the vehicle should be
driven as smoothly as possible to give the studs the opportunity to seat\
properly in the tires. The tires
should have the same rotational direction throughout their entire lifeti\
me. In other words, if you wish to
rotate the wheels, make sure that the same wheels are always on the same\
side of the vehicle.
NOTE: Please consult state or provincial regulations restricting the use of st\
udded winter tires before
installing such tires.
* Where permitted
pg. 110 Wheels and tires
Tire pressure
Tire pressure label
Checking and correcting tire pressure
The tire pressure label is located on the inside of the fuel filler door\
.
l Check the tire pressure regularly.
l The tire pressure should be corrected only when the tires are cold.
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2004 VOLVO XC90
2 0 0 4
VOLVO XC90
Maintenance

pg. 121 Maintenance
Volvo maintenance122
Working on your vehicle124
Engine compartment126
Oils and fluids127
Battery maintenance132
Bulbs135
Fuses143
pg. 122 Maintenance
Volvo Maintenance
Maintenance
Volvo advises you to follow the maintenance program outlined in the Warr\
anty and Service Records
Information booklet. This maintenance program contains inspections and s\
ervices necessary for the
proper function of your vehicle. The maintenance services contain severa\
l checks which require special
instruments and tools and therefore must be performed by a qualified tec\
hnician. To keep your Volvo in
top condition, specify time-tested and proven Genuine Volvo Parts and Ac\
cessories.
The Federal Clean Air Act - U.S.
The Federal Clean Air Act requires vehicle manufacturers to furnish writ\
ten instructions to the ultimate
purchaser to assure the proper servicing and function of the components \
that control emissions. These
services, which are listed in the "Warranty and Service Records Informat\
ion booklet," are not covered
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2004 VOLVO XC90
Information booklet provides a comprehensive periodic maintenance schedu\
le up to 150,000 miles
(240,000 km) of vehicle maintenance. The schedule includes components \
that affect vehicle emissions.
This page describes some of the emission-related components.
Engine air filter
The engine air filter cleans particles from air entering the engine. Rep\
lace the engine air filter cartridge
with a new one every 37,500 miles (60,000 km) under normal driving con\
ditions. Replace the cartridge
more often when the vehicle is driven under dirty and dusty conditions. \
The cartridge cannot be cleaned,
and should always be replaced with a new one.
Fuel filter
The fuel filter should be replaced at 120,000 miles (193,000 km). The \
filter is replaced as a complete
unit. Replace more frequently if contaminated fuel is introduced into th\
e tank, or if there is reason to
suspect that this has occurred.
Fuel system, including filler cap, tank, lines, and connections
The ability of the fuel system to contain hydrocarbons depends upon a le\
ak-free system. Inspect fuel
lines every 30,000 miles (48,000 km). Check for proper sealing of the \
fuel filler cap, which contains "O"
ring seals.
NOTE: If the fuel filler cap is not closed tightly or if the engine is running\
when the vehicle is refueled,
the Check Engine light (Malfunction Indicator) may indicate a fault. H\
owever, your vehicle's
performance will not be affected. Use only Volvo original or approved fu\
el filler caps.
Timing belt
For proper functioning of the engine and emission control systems, the t\
iming belt and belt pretensioner
must be replaced every 120,000 miles (193,000 km). Engine damage will \
occur if the belt fails.
PCV system
(on turbocharged models)
The nipple in the intake manifold and the filter at the end of the PCV h\
ose in the air cleaner should be
inspected and cleaned at 120,000 miles (193,000 km), and again at 150,\
000 miles (240,000 km).
Spark plugs
The spark plugs should be replaced every 60,000 miles (96,000 km) unde\
r normal driving conditions.
City driving or fast highway driving may necessitate replacement sooner.\
Under normal driving conditions, spark plugs require no maintenance betw\
een replacement intervals.
When installing new plugs, be sure to use the right type and to tighten \
them correctly. When changing
the plugs, clean the terminals and rubber seals. Also check that the sup\
pressor connectors are in good
condition. Cracked or damaged connectors should be replaced.
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2004 VOLVO XC90
WARNING!
The ignition system has very high voltage! The voltage in the ignition s\
ystem is dangerous!
Do not touch spark plugs, ignition cables or the ignition coil when the \
engine is running or the
ignition is switched on!
The ignition should be switched off when:
- Conducting engine tests.
- Replacing parts in the ignition system, such as spark plugs, ignition \
coil, distributor, ignition cables,
etc.
- Never try to repair any part of the SRS/SIPS/WHIPS/IC systems yourself\
. Any interference in the
system could cause malfunction and serious injury. Any work should only \
be performed by an
authorized Volvo workshop.
pg. 125 Maintenance
Belt check
Check the belt regularly to make sure it is in good condition and is cle\
an. A worn or dirty belt can cause
poor cooling and low alternator output as well as impair the operation o\
f the power steering and the air
conditioning unit.
NOTE: The drive belt is equipped with a self-tensioning mechanism and requires\
no adjustment
between changes.
WARNING!
The engine must not be running when this check is
performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate a\
t maximum efficiency. Check
the coolant level regularly. The level should be between the "MAX" and "\
MIN" marks on the expansion
tank. The check should be made with particular thoroughness when the eng\
ine is new or when the
cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Fre\
quent removal may prevent
coolant circulation between the engine and the expansion tank during eng\
ine warm up and cooling.
Changing coolant
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2004 VOLVO XC90
Oil and fluids (contd)
Checking the oil level
The oil level should be checked every time the vehicle is refueled. This\
is especially important
during the period up to the first maintenance. CAUTION
Not checking the oil level regularly can result in serious engine damage\
if the oil level becomes too
low.
Park the vehicle on a level surface and wait for at least 5 minutes afte\
r the engine has been switched
off. Be sure the oil level is maintained between the upper and lower mar\
ks on the dipstick. Low oil
level can cause internal damage to the engine and overfilling can result\
in high oil consumption. The
distance between the dipstick marks represents approx. 1.6 US qt (1.5 l\
iter). The oil should preferably
be checked when cold, before the engine has been started.
NOTE: The engine must be stopped when checking the oil.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pip\
e
surfaces.
Adding oil (topping up)
l Add oil of the same kind as already used.
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2004 VOLVO XC90

Coolant reservoir
Changing coolant
Normally, the coolant does not need to be changed. If the system must be\
drained, consult your Volvo
retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and ant\
ifreeze qualities of the
coolant and has a lower boiling point. It can also cause damage to the c\
ooling system if it should freeze.
Top off with Volvo Genuine Coolant/Antifreeze only (a 50/50 mix of wate\
r and antifreeze).
CAUTION
The cooling system must always be kept filled to the correct level. If i\
t is not kept filled, there can be
high local temperatures in the engine which could result in damage. Diff\
erent types of antifreeze/
coolant may not be mixed.
Check coolant regularly!
WARNING!
- Never remove the radiator cap while the engine is warm. Wait until the\
vehicle cools.
- If it is necessary to top up the coolant when the engine is warm, unsc\
rew the expansion tank cap
slowly so that the overpressure dissipates.
pg. 130 Interior
Oil and fluids (contd)
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2004 VOLVO XC90
pg. 132 Maintenance
Battery Maintenance
The battery in your vehicle is located under the floor of the cargo comp\
artment.
Driving habits and conditions, climate, the number of starts, etc. all a\
ffect the service life and function of
the battery. In order for your battery to perform satisfactorily, keep t\
he following in mind:
l Check the fluid level in each cell in the battery every 24 months or eve\
ry 15,000* miles (24,000 km),
whichever is sooner. The fluid should be at the level shown in the illus\
tration above (A)**.
l Use a screw driver to open the caps and a flashlight to inspect the leve\
l.
l If necessary, add distilled water. The level should never be above the i\
ndicator (A**).
l The fluid level should be checked if the battery has been recharged.
l After inspection, be sure the cap over each battery cell is securely in \
place.
l Check that the battery cables are correctly connected and properly tight\
ened. Route ventilation hose
through opening in floor (see
page 133)
l Never disconnect the battery when the engine is running, for example whe\
n changing the battery.
l The battery should be disconnected from the vehicle when a battery charg\
er is used directly on the
battery.
l However, if the battery is being charged via the connecting points in th\
e engine compartment (see
page 100), the battery must be connected.
* More frequently in warm climates.
** The level indicator inside the battery could be designed in various w\
ays. See illustration.
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2004 VOLVO XC90
Automatic climate control, ECC 48
Automatic gearbox
89
Auxiliary 12-volt socket
39
Auxiliary lamps
29
Average speed
36
AWD
94
B
Bass
165
Battery
126, 133, 155
Battery - replacing
135
Battery drain - avoiding
90
Battery maintenance
134
Belt check
127
Blower (fan)
49
Booster cushion
17
Brake circuit
95
Brake system
26, 95
Bulbs
137, 156
C
Capacities
152
Carbon Monoxide - Important Warning
85
Catalytic converter
154
CD changer
177
Ceiling lighting
143
Center console - storage compartments
64
Central locking system - remote control
75
Changing coolant
127
Changing oil and oil filter
129
Check Engine warning light
27
Child safety
17
Child safety locks
79
Child seat (Isofix fasteners)
18
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