maintenance VOLVO XC90 2004 Owner's Manual

2004 VOLVO XC90
pg. 132 Maintenance
Battery Maintenance
The battery in your vehicle is located under the floor of the cargo comp\
artment.
Driving habits and conditions, climate, the number of starts, etc. all a\
ffect the service life and function of
the battery. In order for your battery to perform satisfactorily, keep t\
he following in mind:
l Check the fluid level in each cell in the battery every 24 months or eve\
ry 15,000* miles (24,000 km),
whichever is sooner. The fluid should be at the level shown in the illus\
tration above (A)**.
l Use a screw driver to open the caps and a flashlight to inspect the leve\
l.
l If necessary, add distilled water. The level should never be above the i\
ndicator (A**).
l The fluid level should be checked if the battery has been recharged.
l After inspection, be sure the cap over each battery cell is securely in \
place.
l Check that the battery cables are correctly connected and properly tight\
ened. Route ventilation hose
through opening in floor (see
page 133)
l Never disconnect the battery when the engine is running, for example whe\
n changing the battery.
l The battery should be disconnected from the vehicle when a battery charg\
er is used directly on the
battery.
l However, if the battery is being charged via the connecting points in th\
e engine compartment (see
page 100), the battery must be connected.
* More frequently in warm climates.
** The level indicator inside the battery could be designed in various w\
ays. See illustration.
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pg. 133 Maintenance
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10. Reinstall the cover and retaining bracket and screw it securely in p\
lace.

ventilation hose
WARNING!
- Never expose the battery to open flame or electric spark.
- Do not smoke near the battery.
- Battery fluid contains sulfuric acid. Do not allow battery fluid to co\
ntact eyes, skin, fabrics or
painted surfaces. If contact occurs, flush the affected area immediately\
with water. Obtain medical
help immediately if eyes are affected.
pg. 134 Maintenance
Battery Maintenance (contd)
WARNING!
Ventilation hose: The battery generates hydrogen gas, which is flammable and explosive. T\
he
battery is fitted with a ventilation hose which vents hydrogen gas out o\
f the battery compartment
through a ventilation opening in the bottom of this compartment. If the \
battery must be replaced, it is
essential that the ventilation hose is properly connected to the battery\
and that it is routed through the
ventilation opening provided (see illustration).
Be sure the ventilation hose is free of debris. Only use replacement bat\
teries equipped with a
ventilation hose. Consult your Volvo retailer.
NOTE: After the battery has been disconnected or replaced, lock and unlock the\
vehicle with the central
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2004 VOLVO XC90
locking system's remote control to reactivate such features as the power\
windows, moonroof, courtesy
lighting, etc.
WARNING!
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead \
compounds, chemicals known
to the state of California to cause cancer and reproductive harm. Wash h\
ands after handling.
pg. 135 Maintenance
Bulbs
The following bulbs are used in the vehicle:
1. Low beam/high beam 55W H7
2. Bi-Xenon headlight (option) 35W D2R
3. Backup light 21 W BA15
4. Brake light 21W BA15
5. Turn signals, rear
(amber bulb) PY21W
6. Turn signals, front H21W
7. Door step courtesy light/cargo area lighting W5W
8. Vanity mirror 1,2W
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2004 VOLVO XC90
9. License plate lighting/parking light in headlight/side marker light, \
rear W5W
Side turn signal W5W (amber bulb)
10. Fog lights, front 55W H1
11. Fog light, rear 21W BA5
12. Parking lights, rear P21/4W
l Never touch the glass of bulbs 1, 2, 3, 10 with your fingers. Grease and\
oils from
your fingers evaporate in the heat and will leave a deposit on the refle\
ctor, quickly
damaging it.
l Bi-Xenon headlight bulbs (option) contain trace amounts of mercury. Th\
ese
bulbs should always be disposed of by an authorized Volvo retailer.
WARNING!
Bi-Xenon headlights (option) - due to the high voltage used by these h\
eadlights, these bulbs should
only be replaced by an authorized Volvo service technician.
pg. 136 Maintenance

Retaining pins
Replacing high/low beams/turn signal/parking light bulbs
The entire lamp housing must be lifted out when replacing these bulbs.
To lift out the lamp housing:
1. Switch off the ignition.
2. Open the hood.
3. Pull up the retaining pins (see the illustration above).
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2004 VOLVO XC90
pg. 137 Maintenance
Replacing the low beam bulb
1. Remove the plastic cover over the bulb (1) by turning it counterclo\
ckwise.
2. Pull the connector from the lamp housing (2).
3. Loosen the bulb's retaining spring by first moving it to the right an\
d then moving it out of the way.
4. Pull out the bulb from the holder.
5. Insert the new bulb (without touching the glass) in the holder.
6. Move the retaining spring up and push it slightly to the left until i\
t seats properly.
7. Press the bulb holder into place on the headlight housing.
8. Reinstall the plastic cap. The letters "HAUT" on the cap must be upwa\
rd.
Replacing the high beam bulb
1. Remove the rubber cover over the bulb (1) by pulling it off.
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2. Pull the connector from the lamp housing (2).
3. Loosen the bulb's retaining spring by first moving it to the right an\
d then moving it out of the way.
4. Pull out the bulb from the holder.
5. Insert the new bulb (without touching the glass) in the holder.
6. Move the retaining spring up and push it slightly to the left until i\
t seats properly.
7. Press the bulb holder into place on the headlight housing.
8. Press the rubber cover into place.
Replacing the parking light/side marker light bulbs
1. Turn the lamp holder approximately 1/4 turn counterclockwise and pull\
it out of the headlight housing.
2. Pull the bulb straight out.
3. Align the guide lugs on the side of the base of the new bulb in the g\
rooves in the holder and press it
into place.
4. Press the lamp holder into the place in the headlight housing and tur\
n it approximately 1/4 turn
clockwise.
pg. 138 Maintenance
Bulbs (contd)
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2004 VOLVO XC90
Front fog lights
Avoid touching the glass on the bulb with your fingers.
1. Switch off the ignition.
2. Turn the bulb holder slightly counterclockwise to release it.
3. Replace the bulb. The shape of the foot of the bulb corresponds to th\
e shape of the bulb holder.
4. Reinstall the bulb holder by turning it slightly clockwise. The side \
of the holder marked "TOP" should
face upward.
pg. 139 Maintenance
Location of tail light bulbs A - Turn signal PY 21 W (amber)
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2004 VOLVO XC90
B - Brake light 21W BA 15
C - Back-up
light 21 W BA 15
D - Parking
light P21 4W
Replacing bulbs in the tail light cluster
1. Switch off all lights and turn ignition key to position 0.
2. Fold down the lower section of the tailgate, and fold up the rear sec\
tion of the cargo area floor.
3. If the vehicle is equipped with the optional grocery bag holder, deta\
ch the holder's bands.
4. Remove the corner panel (1 in the illustration above).
5. Open the cover (2) in the side panel by pulling the tab (3) upwar\
d/outward.
6. Loosen the bolts (4) with the 10 mm wrench.
7. Pull the entire tail light housing straight out.
8. Disconnect the wiring.
9. Place the tail light housing on a soft cloth to avoid scratching the \
lens.
10. Turn the lamp holder(s) counterclockwise and pull out.
11. Turn the bulb counterclockwise and remove. Insert a new bulb.
12. Place the lamp holder in the groove and turn clockwise.
13. Press wiring back into place.
14. Align the tail light housing with the holes for the retaining bolts \
and press it into place.
15. Tighten the retaining bolts.
16. Reinsert the side and corner panels.
pg. 140 Maintenance
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3. Reinstall the lens.
Cargo compartment light
1. Carefully insert a screwdriver and pry out the lens.
2. Pry out the bulb and replace it.
3. Press the lens back into place.
pg. 141 Maintenance
Front courtesy lights
These bulbs may be difficult for you to replace yourself. We recommend t\
hat you let an authorized
Volvo retailer replace these bulbs if necessary.
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