brake VOLVO XC90 2004 Service Manual

2004 VOLVO XC90
Fuses in the cargo compartment No. Amperage
1. Rear electrical module, cargo compartment lighting 10
2. Rear fog light 10
3. Brake lights 15
4. Backup lights 10
5. Rear window defroster, relay 15I - accessories (rear) 5
6. Tailgate release 10
7. Electric socket 12V in cargo compartment 15
8. Central locking rear doors/tailgate, fuel filler door 20
9. Trailer hitch (30 feed) 15
10. Antenna 5
11. Accessory control module (AEM) 15
12. Washer - tailgate window 15
13. Subwoofer/rear A/C (option) 15
14. Brake lights 7.5
15. Trailer hitch (15I feed), reverse warning system
(option) 20
16. -
17. All Wheel Drive control module 7.5
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2004 VOLVO XC90
7-seat, 5-cyl, AWD 2820
lbs 1280 kg
7-seat, 6-cyl, AWD 2880
lbs 1310 kg
FWD = Front Wheel Drive
AWD = All Wheel Drive
* Permissible axle weight or gross vehicle weight must never be exceeded\
. Permissible axle weight, rear* USA Canada
5-seat, 5-cyl, FWD 3060 lbs -
5-seat, 5-cyl, AWD 3150 lbs 1430 kg
5-seat, 6-cyl, AWD 3150 lbs 1430 kg
7-seat, 5-cyl, FWD 3170 lbs -
7-seat, 5-cyl, AWD 3240 lbs 1470 kg
7-seat, 6-cyl, AWD 3240 lbs 1470 kg
Curb weight
5-seat, FWD 4300-4330
lbs -
5-seat, AWD 4445-4625
lbs 2030-2100 kg
7-seat, FWD 4495-4525
lbs -
7-seat, AWD 4595-4775
lbs 2090-2160 kg
Max. roof load 220 lbs 100 kg
Trailer weight, w/o brakes 1650 lbs 750 kg
Trailer weight, with brakes
FWD 3970 lbs -
AWD 4960 lbs 2250 kg
Max. tongue weight 198 lbs 90 kg
pg. 151 Specifications

Capacities
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2004 VOLVO XC90
Fuel tank 19 US gals. (72 liters), minimum octane requirement - AKI 87 (RON
91) - unleaded fuel (See also page 82)
Engine oil
B5254T2 6.1 US qts. (5.8 liters)
B6294T 7.1 US qts. (6.7 liters)
Transmission oil
Automatic (AW 55-50 5- speed) 7.9 US qts. (7.5 liters)
Automatic (GM 4-speed) 7.9 US qts. (7.5 liters)
Miscellaneous
Power steering 0.9 US qts. (0.9 liters)
Windshield washer reservoir 6.9 US qts. (6.5 liters)
Brake fluid 0.63 US qts. (0.6 liters)
Air conditioning system Front - 2.2 lb. (1 kg), Rear (option) 2.9 lb. (1.3 kg) R 134a
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehi\
cle, the total capacity
weight must not be exceeded.
pg. 152 Specifications
Lubricants
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/\
CF and SJ/ Energy
Conserving.
Oil additives must not be used.
Transmission
Oil grade:
4-speed automatic (on models with 6-cylinder turbo engines):
Dexron III G (Volvo P/N 1161521).
5-speed automatic (on models with 5-cylinder turbo engines):
Volvo synthetic transmission oil Volvo P/N 1161540.
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2004 VOLVO XC90
Different types of oil should never be mixed.
Power steering
Grade: ATF
Brake fluid
Fluid type: DOT 4+ boiling point >536°F (280°C), P/N 9437433
Cooling system
Type Positive pressure, closed system.
Coolant Volvo original coolant/antifreeze
Volume 5-cyl. turbo 9.3 US qts. (8.8 liters)
6-cyl. turbo 11.2 US qts (10.6 liters)
The thermostat begins to open at 194°F (90°C).
Suspension
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double \
link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms\
linked to the support frame.
Power-assisted rack and pinion steering. Safety type steering column.
pg. 153 Specifications
Three-way catalytic converter cautions
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2004 VOLVO XC90
Gap 0.028-0.032 in.0.7-0.8
mm
Tightening torque 22 ft. lbs. (30 Nm)
Firing order 1-2-4-5-3 1-5-3-6-2-4
* Models equipped with the optional rear A/C unit have 160 A generators.\

pg. 155 Specifications
Bulbs
Bulbs OutputSocket
Low beam 55 W H7
High beam 55 W H7
Bi-Xenon headlights
(option) 35 W
D2R
Fog lights, front 55 W H 1
Parking lights, front 5W5 W2.1x9.5d
Turn signals, front 21 W PY (amber)
Turn signals, rear 21 W PY (amber)
Parking lights, rear 5 W BA15
Brake light 21 W BA15
Back up lights 21 W BA15
Fog light, left rear 5 W BA15
License plate lighting 5 W W 2.1x9.5 d
Courtesy lighting, front 5 W SV 8.5
Cargo compartment lighting 5 W SV 8.5
Glove compartment lighting 3 W BA 9
Vanity mirror 1.2 W SV 5.5
pg. 156 Specifications
Engine specifications, Transmission
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2004 VOLVO XC90
2 0 0 4
VOLVO XC90
Index

pg. 183-186 Index
A
A/C (air conditioning)
50
ABS
ii, 25, 96
Adjustable steering wheel
30
Advanced user functions
172
Air bags - dual threshold/stage
5
Air cleaner
128
Air distribution
47, 50
Air Quality sensor
51
Air vents
47
Airbag - Side Impact (SIPS)
10
Airbags
4
Airbags (front)
4
Alarm
73, 80
All Wheel Drive
94
All Wheel Drive - towing
101
Anti-lock Brake System (ABS)
ii, 25
Approach lighting
33
Ashtray
39, 64
Audio
159
AUTO
49
AUTO (climate control)
49
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2004 VOLVO XC90
Automatic climate control, ECC 48
Automatic gearbox
89
Auxiliary 12-volt socket
39
Auxiliary lamps
29
Average speed
36
AWD
94
B
Bass
165
Battery
126, 133, 155
Battery - replacing
135
Battery drain - avoiding
90
Battery maintenance
134
Belt check
127
Blower (fan)
49
Booster cushion
17
Brake circuit
95
Brake system
26, 95
Bulbs
137, 156
C
Capacities
152
Carbon Monoxide - Important Warning
85
Catalytic converter
154
CD changer
177
Ceiling lighting
143
Center console - storage compartments
64
Central locking system - remote control
75
Changing coolant
127
Changing oil and oil filter
129
Check Engine warning light
27
Child safety
17
Child safety locks
79
Child seat (Isofix fasteners)
18
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2004 VOLVO XC90
Parking brake 27, 38
Parking lamps
31
Parking lights
31
Polishing
119
Power seat
56
Power steering fluid
130
Power moonroof
43
PROPOSITION 65 WARNING
102, 136
R
Radiator
128
Rain sensor
34
Rain sensor - windshield wipers
34
Reading lamps
61
Rear fog lamps
31
Rear seat air condition
29
Rear suspension
153
Rear window defroster
35
Rearview mirror/door mirrors
42
Recirculation
50
REDUCE SPEED
28
Refrigerant (A/C system)
46
Refueling
84, 86
Remote control - central locking system
75
Reporting safety defects
21
Reverse warning system
29
Roadholding
90
Roll Stability Control (RSC)
97
S
Safety
1
Safety defects - reporting
21
Seat belt
2
Seat belt maintenance
21
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2004 VOLVO XC90
2. Power steering - When cold, the level must not be above the COLD mark\
and when hot it must not be
above the HOT mark. Top up if the level drops to the ADD mark with ATF f\
luid. See
page 130.
3. Coolant level should be between the expansion tank marks. Mixture: 50\
% antifreeze and 50% water.
See
page 125.
4. Engine oil should be checked each time the vehicle is refueled. The o\
il level should be between the
dipstick marks. The distance between the marks represents approx. 1.6 US\
qt. (1.5 liter). See
page 128.
5. Brake fluid - check, without removing the cap, that the level is abov\
e the MIN mark. Use brake fluid
DOT 4+. See
page 130.
Fuel octane rating, see
page 82.
Tire pressure, see
page 110, and the label located on the inside of the fuel tank cover.
1 Turn signal H21W amber
2 High beam 55W H7
3 Parking light W5W
4 Low beam 55W H7
5 Fog light, front 55W H1
6 Fog light, rear 21W BA5
7 Back-up light 21W BA15
8 Parking light/tail
light P21 4W
9 Turn signal PY21W amber
10 Brake light 21W BA15

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