Engine VOLVO XC90 2018 Owner´s Manual
[x] Cancel search | Manufacturer: VOLVO, Model Year: 2018, Model line: XC90, Model: VOLVO XC90 2018Pages: 666, PDF Size: 11.32 MB
Page 593 of 666

MAINTENANCE AND SERVICE
}}
591
Lift the rubber strip by pressing it inward into the engine compartment.
Remove the plastic cover by folding out the catch and lifting the cover upward.
Unscrew the expansion tank cap and fill coolant as needed. The level should be between the MIN and MAX marks on the
expansion tank.
CAUTION
• Mix the coolant with water of acceptable quality. If you are unsure of the quality ofthe water, use a Volvo-recommendedpremixed coolant.
• Make sure the coolant mixture is 50%water and 50% coolant.
• Only use coolants with corrosion protec-tion recommended by Volvo.
• To help ensure sufficient corrosion pro-tection in the system, only use new cool-ant when replacing larger components inthe cooling system.
• Never run the engine unless the coolingsystem is properly filled. An improperlyfilled cooling system could lead to hightemperatures and cracks in the cylinderheads.
• High levels of chlorine, chlorides andother salts may cause corrosion in thecooling system.
Related information
•
Engine compartment overview (p. 587)
• Coolant specifications (p. 645)
Replacing bulbs
The bulbs in the halogen headlights can be changed without the help of a workshop. Halogen headlights are not available on all mod- els and markets. Contact a Volvo retailer formore information. LED 13
bulbs must be replaced by a workshop.
An authorized Volvo workshop is recommended.
NOTE
For information on lights not mentioned in this article, contact a Volvo dealer or a certi-fied Volvo service technician.
The headlight bulbs can be replaced without the assistance of a workshop, but before a bulb canbe replaced, the plastic cover over the headlightneeds to be removed. The low beam lights will be accessible when the headlight's round rubber cover has beenremoved. The bulbs of the turn signals, high beam and day- time running lights/parking lights are accessibleonce the rectangular headlight cover has beenremoved.
13 LED (Ligth Emitting Diode)
Page 595 of 666

MAINTENANCE AND SERVICE
}}
593
Removing the plastic cover toreplace bulbsThe headlight bulbs can be replaced without the assistance of a workshop, but before a bulb canbe replaced, the plastic cover over the headlightneeds to be removed.
Lift the rubber strip by pressing it inward into the engine compartment.
Release the pins in the plastic cover's four clips by pressing them down with a screw-driver or similar object and remove the cover-ing. Put the cover back in place in the reverse order.
Related information
•
Replacing bulbs (p. 591)
• Replacing the low beam headlight bulbs(p. 595)
• Replacing the high beam headlight bulbs(p. 595)
• Replacing daytime running lights/front park-ing light bulbs (p. 596)
• Replacing front turn signal bulbs (p. 597)
• Bulb specifications (p. 597)
Removing the rectangular headlightcover
Most of the bulbs in the headlight housing can be accessed when the rectangular cover isremoved.
Before the rectangular cover can be removed, the plastic covering over the headlight must beremoved.
Left headlight.
1. Undo the four screws of the cover using a Torx tool, dimension T20 (1). Do not undo these completely; 3–4 turns is enough.
Push the cover to the side.
3. Remove the cover. Put the cover back in place in the reverse order.
Page 600 of 666

MAINTENANCE AND SERVICE
598
Start battery
The vehicle has a single-pole electrical system that uses the chassis and engine mount as con-ductors. The start battery is used to start the electrical system and power the starter motor and otherelectrical equipment in the vehicle. The start battery should only be replaced by a workshop 18
.
The vehicle has a voltage-regulated alternating current generator. The starter battery is a 12 V battery, designed for the carbon dioxide reducing functions Start/Stopand regenerative charging, and to support thefunctionality of the car's different systems. The service life and performance of the start bat- tery are affected by factors such as driving style,driving conditions, climate, battery discharges,number of starts, etc.
• Never disconnect the start battery while theengine is running.
• Make sure the cables to the start battery arecorrectly connected and the clamps aresecurely tightened.
WARNING
•Batteries generate hydrogen gas, which is flammable and explosive.
• Do not connect the jumper cable to anypart of the fuel system or to any movingparts. Avoid touching hot manifolds.
• Battery fluid contains sulfuric acid. Do notallow battery fluid to contact eyes, skin,fabrics or painted surfaces.
• If contact occurs, flush the affected areaimmediately with water. Obtain medicalhelp immediately if eyes are affected.
• Never expose the battery to open flameor electric spark. Do not smoke near thebattery. Failure to follow the instructionsfor jump starting can lead to injury.
Connection points
WARNING
PROPOSITION 65 WARNING Battery posts, terminals, and related accesso- ries contain lead and lead compounds, chemi-cals known to the state of California to causecancer and reproductive harm. Wash handsafter handling. Use the vehicle's connection points in the engine compartment to connect an external start batteryor battery charger. The battery terminals on the car's starter battery in the luggage/cargo area must
not be used.
If the start battery is being charged, the support battery will also be charged.
Positive connection point
Negative connection point
17 An authorized Volvo workshop is recommended.
18 An authorized Volvo workshop is recommended.
Page 603 of 666

MAINTENANCE AND SERVICE
}}
601
Support battery In addition to the start battery, vehicles equipped with the Start/Stop function also have a supportbattery.
Vehicles with the Start/Stop function are equip- ped with two 12-volt batteries ‒ a heavy-duty
start battery and a support battery that provides extra current during the Start/Stop function'sstart sequence.
The support battery is located in a box next to the spring strut in the engine compartment.
NOTE
• The higher the current consumption in the vehicle, the more the alternator has towork and the batteries have to becharged = increased fuel consumption.
• When the starter battery capacity hasdropped below the lowest permissiblelevel, the Start/Stop function is disen-gaged.
When the Start/Stop function is temporarily reduced due to high current consumption:
• The engine will auto-start, even if the driverdoes not lift their foot from the brake pedal.
The support battery does not normally requiremore service than the start battery. If you have any questions or concerns, consult a workshop ‒
an authorized Volvo workshop is recommended.
CAUTION
If the following is not observed, the Start/ Stop function may temporarily stop workingafter connection of an external starter batteryor battery charger: • The negative battery terminal of the vehi- cle's starter battery must
never be used
to connect an external starter battery orbattery charger – only the vehicle's neg-
ative charging point should be used as
a grounding point.
Page 604 of 666

||
MAINTENANCE AND SERVICE
602
NOTE
If the starter battery is discharged to the extent that the vehicle does not have normalelectrical functions and the engine must thenbe jump-started with an external battery or abattery charger, the Start/Stop function mayremain activated. If the Start/Stop functionshortly thereafter auto-stops the engine, thereis a huge risk that auto-start of the engine willfail due to insufficient battery capacity sincethe battery had not had time to recharge. If the vehicle has been jump-started or if there has not been enough time for the bat-tery to be charged with a battery charger, it isadvisable to temporarily deactivate theStart/Stop function until the battery has beenrecharged by the vehicle. At an ambient tem-perature of about +15°C (about 60°F), thebattery must be charged by the vehicle for atleast one hour. At lower ambient tempera-tures, the charging time can increase to3-4 hours. It is advisable to charge the batterywith an external battery charger.
Specifications
Voltage (V) 12 Cold start capacityA
-
CCA B
(A) 170
Dimensions, L×W×H150×90×130 mm
(5.9×3.5×5.1 inches)
Capacity (Ah) 10
A According to EN standard.
B Cold Cranking Amperes.
CAUTION
When replacing the starter battery or support battery, an AGM 20
battery must be installed.
Related information
• Start battery (p. 598)
• Start/Stop function (p. 428)
• Battery symbols (p. 602)
Battery symbols
There are warning symbols and information on the batteries.
Wear protective goggles.
See the Owner's Manual for additional information.
Keep batteries away from children.
Batteries contain corrosive acid.
20Absorbed Glass Mat.
Page 605 of 666

MAINTENANCE AND SERVICE
603
Avoid smoking, open
flames, and/or sparks.
Risk of explosion.
Recycle properly.
NOTE
A used start battery or backup battery con- tains lead and must be recycled in an environ-mentally responsible manner.
Related information
• Start battery (p. 598)
• Support battery (p. 601)
Fuses and fuseboxes
All electrical functions and components are pro- tected by a number of fuses in order to protectthe vehicle's electrical system from damage byshort circuiting or overloading.
WARNING
Never use a foreign object or a fuse with a higher amperage than that specified toreplace a fuse. This could cause significantdamage to the electrical system and possiblylead to a fire.
If any electrical component or function is not responding, the component may have blown afuse due to temporary overload. If the same fuseblows repeatedly, there may be a problem withthe component. Volvo recommends contacting anauthorized Volvo workshop to have the compo-nent checked.
Location of fuseboxes
The illustration is generic - appearance may vary accord- ing to vehicle model.
Engine compartment
Under the glove compartment
Trunk/cargo compartment
Related information
• Replacing fuses (p. 604)
• Fuses in the cargo compartment (p. 611)
• Fuses in the engine compartment (p. 605)
• Fuses under the glove compartment (p. 608)
Page 606 of 666

MAINTENANCE AND SERVICE
604
Replacing fuses All electrical functions and components are pro- tected by a number of fuses in order to protectthe vehicle's electrical system from damage byshort circuiting or overloading.
1. Refer to the fuse diagram to locate the fuse.
2. Pull out the fuse and examine it from theside to determine if the curved metal wire in the fuse is intact.
3. If the wire is broken, replace the fuse with a new fuse of the same color and amperage.
WARNING
Never use a foreign object or a fuse with a higher amperage than that specified toreplace a fuse. This could cause significantdamage to the electrical system and possiblylead to a fire.
WARNING
Contact an authorized Volvo workshop for assistance replacing fuses not listed in theOwner's Manual. If performed incorrectly, sig-nificant damage can be caused to the electri-cal system.
Related information
• Fuses and fuseboxes (p. 603)
• Fuses in the cargo compartment (p. 611) •
Fuses in the engine compartment (p. 605)
• Fuses under the glove compartment (p. 608)
Page 607 of 666

MAINTENANCE AND SERVICE
}}
605
Fuses in the engine compartment
The fuses in the engine compartment help pro- tect electrical components such as engine andbrake functions.
Page 608 of 666

||
MAINTENANCE AND SERVICE
* Option/accessory.
606 Fuse pliers are provided on the inside of the fuse box cover to assist in removing and insertingfuses. There are also spaces for several extra fuses in the fusebox.
PositionsThere is a decal with a diagram of the locationsof the fuses on the inside of the cover.
• Fuses 1-13, 18-30, 35-37 and 46-54 are"Micro" fuses.
• Fuses 14-17, 31-34 and 38-45 are"MCase" fuses and should only be replaced by a workshop 21
.
FunctionAA
– –
– –
– –
Ignition coils (gasoline); spark plugs (gasoline) 15
Oil pump solenoid; A/C mag- netic coupling; heated oxygensensor, center (gasoline); heatedoxygen sensor, rear (diesel)15
FunctionAA
Vacuum regulators; valve; valve for power pulse (diesel)
7.5
Engine control module; actuator; throttle unit; EGR valve (diesel);turbo position sensor (diesel);turbocharger valve (gasoline) 20
Engine control module 5
– –
Solenoids (gasoline); valve; Engine cooling system thermo-stat (gasoline); EGR coolingpump (diesel); glow controlmodule (diesel)10
Spoiler shutter control module; Radiator shutter control module;Relay windings for power pulse(diesel)
5
Heated oxygen sensor, front; Heated oxygen sensor, rear(gasoline)
15
Engine control module 20
Starter motor 40
FunctionAA
Starter motor Shunt
Fuel filter heater (diesel) 30
– –
– –
– –
– –
– –
– –
– –
12 V outlet in tunnel console, front
15
12 V outlet in tunnel console between rear seats15
12 V outlet in trunk/cargo com- partment
* 15
– –
– –
– –
21
An authorized Volvo workshop is recommended.
Page 609 of 666

MAINTENANCE AND SERVICE
* Option/accessory.607
FunctionAA
– –
Heated windshield *, left side Shunt
Heated windshield
*, left side 40
Headlight washers
*25
Windshield washer 25
Transmission control module 15
Horn 20
Alarm siren
* 5
Brake system control module (valves, parking brake) 40
Wipers 30
Rear window washer 25
Heated windshield
*, right side 40
20
Brake system control module (ABS pump) 40
– –
Heated windshield
*, right side Shunt
FunctionAA
Fed when ignition is on: engine control module, transmissioncomponents, electrical powersteering, central electrical mod-ule, brake system control mod-ule 5
– –
Right-side headlight 7.5 Right-side headlight, some mod- els with LED
B 15
– –
– –
Battery connection control mod- ule 5
Airbags 5
Left-side headlight 7.5 Left-side headlight, some mod- els with LED
B 15
Accelerator pedal sensor 5
A
Ampere
B LED (Light Emitting Diode)
Related information
• Fuses and fuseboxes (p. 603)
• Replacing fuses (p. 604)