battery YAMAHA AEROX50 2007 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Tachometer (Depends on
models) ........................................3-3
Fuel gauge ......................................3-4
Handlebar switches ........................3-4
Front brake lever ............................3-5
Rear brake lever .............................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converter ..........................3-7
2-stroke engine oil tank ..................3-7
2-stroke engine oil ..........................3-8
Kickstarter .......................................3-8
Rider seat .......................................3-8
Storage compartment A...................3-9
Storage compartment B.................3-10
Adjusting the shock absorber
assembly (Depends on
models) ......................................3-10PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling and panel ....................... 6-5
Checking the spark plug ................. 6-6
Final transmission oil ...................... 6-7
Coolant ........................................... 6-8
Cleaning the air filter element ........ 6-9
Adjusting the carburetor ............... 6-10
Checking the throttle cable free
play ........................................... 6-11
Tires ............................................. 6-11
Cast wheels .................................. 6-13
Checking the front and rear brake
lever free play ........................... 6-13Checking the front and rear brake
pads .......................................... 6-14
Checking the brake fluid level ...... 6-15
Changing the brake fluid .............. 6-15
Checking and lubricating the
throttle grip and cable ............... 6-16
Lubricating the front and rear brake
levers ........................................ 6-16
Checking and lubricating the
centerstand............................... 6-16
Checking the front fork ................. 6-17
Checking the steering .................. 6-17
Checking the wheel bearings ....... 6-18
Battery ......................................... 6-18
Replacing the fuse ....................... 6-20
Replacing the headlight bulb ....... 6-21
Replacing the tail/brake light
bulb ........................................... 6-21
Replacing a turn signal light
bulb ........................................... 6-22
Troubleshooting ........................... 6-22
Troubleshooting charts ................ 6-23
SCOOTER CARE AND STORAGE... 7-1
Care ............................................... 7-1
Storage .......................................... 7-3
SPECIFICATIONS ............................ 8-1
CONSUMER INFORMATION............ 9-1
Identification numbers .................... 9-1

DESCRIPTION
2-2
2
EAU10420
Right view
23
1
4
56
1. Fuel tank cap (page 3-5)
2. Throttle grip (page 6-11)
3. Front brake lever (page 3-5)
4. Coolant reservoir cap (page 6-8)
5. Battery/fuse (page 6-18/6-20)
6. Oil tank cap (page 3-7)

PRE-OPERATION CHECKS
4-3
4
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-11, 6-13
Brake leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-16
CenterstandMake sure that operation is smooth.
Lubricate pivot if necessary.6-16
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
BatteryCheck fluid level.
Fill with distilled water if necessary.6-18 ITEM CHECKS PAGE

OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15980
WARNING
EWA10870


Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer re-
garding any control or function
that you do not thoroughly un-
derstand.


Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.


For safety, always start the en-gine with the centerstand down.
EAU16560
Starting the engineCAUTION:
ECA10250
See page 5-4 for engine break-in in-
structions prior to operating the ve-hicle for the first time.
1. Turn the key to “”, and when the
oil level warning light comes on,
turn it to “”.CAUTION:
ECA10240
If the oil level warning light does not
come on, have a Yamaha dealercheck the electrical circuit.
2. Close the throttle completely.3. While applying the front or rear
brake, start the engine by pushing
the start switch or by pushing the
kickstarter lever down.
NOTE:If the engine fails to start by pushing the
start switch, release the switch, wait a
few seconds, and then try again. Each
starting attempt should be as short as
possible to preserve the battery. Do not
crank the engine more than 5 seconds
on any one attempt. If the engine does
not start with the starter motor, try usingthe kickstarter.
PUSHOPEN
ZAUM0253
ZAUM0367

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17710
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.


From 30000 km, repeat the maintenance intervals starting from 6000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24
1*Fuel lineCheck fuel and vacuum hoses for cracks or damage.√√√√ √
2 Spark plugReplace.√√√√ √
3 Air filter elementClean.√√
Replace.√√
4*BatteryCheck electrolyte level and specific gravity.
Make sure that the breather hose is properly routed.√√√√ √
5*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
6*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
8*WheelsCheck runout and for damage.√√√√

PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
6
EAU23290
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAUM1400
Battery A poorly maintained battery will corrode
and discharge quickly. The electrolyte
level, battery lead connections and
breather hose routing should be
checked before each ride and at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
To check the electrolyte level
1. Place the scooter on a level sur-
face and hold it in an upright posi-
tion.
ZAUM0297
1. Battery
1
ZAUM0281

PERIODIC MAINTENANCE AND MINOR REPAIR
6-19
6
NOTE:Make sure that the scooter is posi-
tioned straight up when checking theelectrolyte level.
2. Remove panel A. (See page 6-5.)
3. Check the electrolyte level in the
battery.NOTE:The electrolyte should be between theminimum and maximum level marks.
4. If the electrolyte is at or below the
minimum level mark, add distilled
water to raise it to the maximum
level mark.
WARNING
EWA10760


Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.


Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.


KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
CAUTION:
ECA10610
Use only distilled water, as tap water
contains minerals that are harmfulto the battery.
5. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
To store the battery
1. If the scooter will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check the specif-
ic gravity of the electrolyte at least
once a month and fully charge the
battery whenever necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals and
1. Maximum level mark
2. Minimum level mark1
2
+
UPPER
LOWER
ZAUM0106

PERIODIC MAINTENANCE AND MINOR REPAIR
6-20
6 that the breather hose is properly
routed, in good condition, and not
obstructed.
CAUTION:
ECA10600
If the breather hose is positioned in
such a way that the frame is ex-
posed to electrolyte or gas expelled
from the battery, the frame could
suffer structural and external dam-ages.
EAU23501
Replacing the fuse The fuse holder is located behind panel
A. (See page 6-5.)
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “” and turn off all
electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
CAUTION:
ECA10640
Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly afire.
3. Turn the key to “” and turn on
the electrical circuits to check if the
devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Fuse
Specified fuse:
7.5 A
1
ZAUM0282

PERIODIC MAINTENANCE AND MINOR REPAIR
6-23
6
EAU25941
Troubleshooting charts Starting problems or poor engine performance
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wet
Dry
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.The engine does not start.
Check the battery.
Open the throttle halfway and operate
the electric starter.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.The battery is good.
Check the electrolyte and battery
lead connections, and charge the
battery if necessary.The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the compressoin.

SCOOTER CARE AND STORAGE
7-4
7
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.
5. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30°C (90 °F)]. For more information
on storing the battery, see page
6-18.
NOTE:Make any necessary repairs beforestoring the scooter.