steering YAMAHA AEROX50 2008 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Tachometer (Depends on
models) ........................................3-3
Fuel gauge ......................................3-4
Handlebar switches ........................3-4
Front brake lever ............................3-5
Rear brake lever .............................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converter ..........................3-7
2-stroke engine oil tank ..................3-7
2-stroke engine oil ..........................3-8
Kickstarter .......................................3-8
Rider seat .......................................3-8
Storage compartment A...................3-9
Storage compartment B.................3-10
Adjusting the shock absorber
assembly (Depends on
models) ......................................3-10PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling and panel ....................... 6-5
Checking the spark plug ................. 6-6
Final transmission oil ...................... 6-7
Coolant ........................................... 6-8
Cleaning the air filter element ........ 6-9
Adjusting the carburetor ............... 6-10
Checking the throttle cable free
play ........................................... 6-11
Tires ............................................. 6-11
Cast wheels .................................. 6-13
Checking the front and rear brake
lever free play ........................... 6-13Checking the front and rear brake
pads .......................................... 6-14
Checking the brake fluid level ...... 6-15
Changing the brake fluid .............. 6-15
Checking and lubricating the
throttle grip and cable ............... 6-16
Lubricating the front and rear brake
levers ........................................ 6-16
Checking and lubricating the
centerstand............................... 6-16
Checking the front fork ................. 6-17
Checking the steering .................. 6-17
Checking the wheel bearings ....... 6-18
Battery ......................................... 6-18
Replacing the fuse ....................... 6-20
Replacing the headlight bulb ....... 6-21
Replacing the tail/brake light
bulb ........................................... 6-21
Replacing a turn signal light
bulb ........................................... 6-22
Troubleshooting ........................... 6-22
Troubleshooting charts ................ 6-23
SCOOTER CARE AND STORAGE... 7-1
Care ............................................... 7-1
Storage .......................................... 7-3
SPECIFICATIONS ............................ 8-1
CONSUMER INFORMATION............ 9-1
Identification numbers .................... 9-1

SAFETY INFORMATION
1-3
1 Loading
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit of
180 kg (397 lb). When loading within
this weight limit, keep the following in
mind:

Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Make sure
to distribute the weight as evenly
as possible on both sides of the
scooter to minimize imbalance or
instability.


Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before
riding. Check accessory mounts
and cargo restraints frequently.


Never attach any large or heavy
items to the handlebar, front fork,
or front fender. Such items can
create unstable handling or a slow
steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this scooter. Since Yamaha cannot testall other accessories that may be avail-
able, you must personally be responsi-
ble for the proper selection, installation
and use of non-Yamaha accessories.
Use extreme caution when selecting
and installing any accessories.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.


Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.


Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
scooter’s electrical system an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.

DESCRIPTION
2-1
2
EAU10410
Left view
1
23
4
6 8
9
7
5
1. Rear brake lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Speedometer unit (page 3-3)
4. Main switch/steering lock (page 3-1)
5. Final transmission oil filler cap (page 6-7)
6. Centerstand (page 6-16)
7. Kickstarter (page 3-8)
8. Air filter element (page 6-9)9. Coolant level check window (page 6-8)

INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU10640
ON “”
All electrical circuits are supplied with
power, and the engine can be started.
The key cannot be removed.NOTE:The headlight, meter lighting and tail-
light come on automatically when theengine is started.
EAU10660
OFF “”
All electrical systems are off. The key
can be removed.
EAU10670
CHECK “”
The 2-stroke engine oil level warning
light should come on. (See page 3-2.)
EAU10680
LOCK “”
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “” posi-
tion, and then turn it to “” while
still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to “”
while still pushing it.
WARNING
EWA10060
Never turn the key to “” or “”
while the vehicle is moving, other-
wise the electrical systems will be
switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped be-fore turning the key to “” or “”.
PUSHOPEN
ZAUM0253

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
9*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
10*Wheel bearingsCheck bearing for looseness or damage.√√√√
11*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 24000 km
12*Chassis fastenersMake sure that all nuts, bolts and screws are properly
tightened.√√√√ √
13 CenterstandCheck operation.
Lubricate.√√√√ √
14*Front forkCheck operation and for oil leakage.√√√√
15*Shock absorber assem-
blyCheck operation and shock absorber for oil leakage.√√√√
16*CarburetorAdjust engine idling speed.√√√√√ √
17*Autolube pumpCheck operation.
Bleed if necessary.√√√√
18*Cooling systemCheck coolant level and vehicle for coolant leakage.√√√√ √
Change. Every 3 years
19 Final transmission oilCheck vehicle for oil leakage.√√ √
Change.√√√
20*V- b e l tReplace. Every 10000 km
21*Front and rear brake
switchesCheck operation.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24

PERIODIC MAINTENANCE AND MINOR REPAIR
6-17
6
EAU23271
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
CAUTION:
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU23280
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
ZAUM0296

INDEX
AAcceleration and deceleration ................ 5-2
Air filter element, cleaning ...................... 6-9BBattery .................................................. 6-18
Brake fluid, changing ............................ 6-15
Brake fluid level, checking .................... 6-15
Brake lever, front .................................... 3-5
Brake lever, rear ..................................... 3-5
Brake levers, lubricating ....................... 6-16
Braking ................................................... 5-3CCarburetor,adjusting ............................. 6-10
Care ........................................................ 7-1
Catalytic converter .................................. 3-7
Centerstand, checking and
lubricating ........................................... 6-16
Coolant ................................................... 6-8
Coolant temperature warning light.......... 3-2
Cowling and panel, removing and
installing ............................................... 6-5DDimmer switch ........................................ 3-4EEngine break-in ...................................... 5-4FFinal transmission oil .............................. 6-7
Front and rear brake lever free play,
checking ............................................. 6-13
Front and rear brake pads, checking .... 6-14
Front fork, checking .............................. 6-17
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-4Fuel tank cap........................................... 3-5
Fuse, replacing...................................... 6-20
HHandlebar switches ................................. 3-4
Headlight bulb, replacing....................... 6-21
High beam indicator light......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Indicator and warning lights .................... 3-2KKey identification number ........................ 9-1
Kickstarter ............................................... 3-8MMain switch/steering lock ........................ 3-1
Model label .............................................. 9-2OOil level warning light .............................. 3-2PParking ....................................................5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list........................... 4-2RRider seat ................................................ 3-8SSafe-riding points .................................... 1-4
Safety information ...................................1-1
Shock absorber assembly, adjusting
(Depends on models).......................... 3-10
Spark plug, checking ...............................6-6
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-4
Steering, checking ................................ 6-17
Storage ................................................... 7-3
Storage compartment A .......................... 3-9
Storage compartment B ........................ 3-10
TTachometer (Depends on models) ......... 3-3
Tail/brake light bulb, replacing .............. 6-21
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking and
lubricating ........................................... 6-16
Tires ...................................................... 6-11
Troubleshooting .................................... 6-22
Troubleshooting charts ......................... 6-23
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-22
Turn signal switch ................................... 3-4
Two-stroke engine oil.............................. 3-8
Two-stroke engine oil tank ...................... 3-7VVehicle identification number .................. 9-1WWheel bearings, checking..................... 6-18
Wheels .................................................. 6-13