check engine YAMAHA AEROX50 2014 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
Further safe-riding points ............... 1-5
DESCRIPTION.................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning
lights............................................ 3-2
Multi-function display ..................... 3-3
Handlebar switches ........................ 3-6
Front brake lever ............................ 3-7
Rear brake lever ............................. 3-7
Fuel tank cap .................................. 3-8
Fuel ................................................. 3-8
Catalytic converter ....................... 3-10
Kickstarter .................................... 3-10
Seats ............................................ 3-11
Storage compartment .................. 3-12
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting a cold engine .................... 5-1
Starting off ...................................... 5-2Acceleration and deceleration ........ 5-2
Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-4
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance chart for the
emission control system .............. 6-2
General maintenance and
lubrication chart ........................... 6-3
Removing and installing the
cowling and panel........................ 6-6
Checking the spark plug ................. 6-7
Engine oil and oil strainer ................ 6-9
Final transmission oil..................... 6-11
Coolant.......................................... 6-12
Replacing the air filter element
and cleaning the check hose..... 6-13
Checking the throttle grip free
play ............................................ 6-14
Valve clearance ............................. 6-14
Tires .............................................. 6-15
Cast wheels................................... 6-17
Checking the front and rear brake
lever free play ............................ 6-17
Checking the front and rear brake
pads ........................................... 6-18
Checking the brake fluid level ....... 6-18Changing the brake fluid .............. 6-20
Checking and lubricating the
cables ........................................ 6-20
Checking and lubricating the
throttle grip and cable ............... 6-20
Lubricating the front and rear
brake levers ............................... 6-21
Checking and lubricating the
centerstand ............................... 6-21
Checking the front fork ................. 6-22
Checking the steering................... 6-23
Checking the wheel bearings ....... 6-23
Battery .......................................... 6-23
Replacing the fuse ........................ 6-25
Replacing the headlight bulb ........ 6-26
Replacing the tail/brake light
bulb ........................................... 6-27
Replacing a turn signal light
bulb ........................................... 6-27
License plate light......................... 6-28
Replacing the auxiliary light bulb
(for CHE) .................................... 6-28
Troubleshooting............................ 6-29
Troubleshooting charts................. 6-30
SCOOTER CARE AND STORAGE... 7-1
Matte color caution......................... 7-1
Care ................................................ 7-1
Storage ........................................... 7-4U1GBE0E0.book Page 1 Wednesday, June 26, 2013 4:04 PM

SAFETY INFORMATION
1-3
1Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poi-
soning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or acces-
sories to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here, along with
the information about accessories be-
low, are some general guidelines to fol-
low if loading cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident.
When loading within this weight limit,
keep the following in mind:Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Securely
pack your heaviest items as close
to the center of the vehicle as pos-
sible and make sure to distribute
the weight as evenly as possible
on both sides of the scooter to
minimize imbalance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that
accessories and cargo are se-
curely attached to the scooter be-
fore riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension
for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
• Never attach any large or heavy
items to the handlebar, front
fork, or front fender. Such items
can create unstable handling or
a slow steering response.
This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Maximum load:
182 kg (401 lb)
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DESCRIPTION
2-1
2
EAU10411
Left view
123
45
6
7
1. Coolant level check window (page 6-12)
2. Storage compartment (page 3-12)
3. Air filter element (page 6-13)
4. Kickstarter (page 3-10)
5. Final transmission oil filler bolt (page 6-11)
6. Final transmission oil drain bolt (page 6-11)
7. Engine oil drain bolt (page 6-9)U1GBE0E0.book Page 1 Wednesday, June 26, 2013 4:04 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-2
3To unlock the steering
Push the key in, and then turn it to “ ”
while still pushing it.
EAU49394
Indicator lights and warning
lights
EAU11021
Turn signal indicator light “ ”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
EAU11081
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAUM2792
Fuel level warning light “ ”
This warning light comes on when the
fuel level drops below approximately
1.0 L (0.26 US gal, 0.22 Imp.gal). When
this occurs, refuel as soon as possible.
The electrical circuit of the warning
light can be checked by turning the key
to “ ”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ ”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
EAUM3300
Coolant temperature warning
light “ ”
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
The electrical circuit of the warning
light can be checked by turning the key
to “ ”. The warning light should come
on for a few seconds, and then go off.
1. Push.
2. Turn.
1. Coolant temperature warning light “ ”
2. High beam indicator light “ ”
3. Turn signal indicator light “ ”
4. Fuel level warning light “ ”
5. Engine trouble warning light “ ”ZAUM1062
O
IL CHA
NGE
12
3
4
5
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INSTRUMENT AND CONTROL FUNCTIONS
3-3
3 If the warning light does not come on
initially when the key is turned to “ ”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheating.TIPIf the engine overheats, see page 6-31
for further instructions.
EAU54432
Engine trouble warning light “ ”
This warning light flashes or stays on if
an electrical circuit monitoring the en-
gine is not working correctly. If this oc-
curs, have a Yamaha dealer check the
self-diagnosis system.
The electrical circuit of the warning
light can be checked by turning the key
to “ ”. The warning light should come
on for a few seconds, and then go off.If the warning light does not come on
initially when the key is turned to “ ”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
EAUM3130
Multi-function displayTIPThe multi-function display performs
the following self-test for three sec-
onds in order to check the electrical
circuit.
The speedometer digits display
from 0 to 80, and then from 80 to
0 in kilometers. If the speedometer
is set to miles, the digits will dis-
play from 0 to 50, and then from
50 to 0.1. Speedometer
2. Oil change indicator “OIL CHANGE”
3. Clock
4. “RESET/SELECT” button
5. Odometer/tripmeters/fuel reserve tripmeter
6. Fuel gaugeZAUM1063
O
I
L CHA
NGE56
1
3
42
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-8
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-9
Final transmission oil• Check vehicle for oil leakage. 6-11
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-17, 6-18, 6-18
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OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
EAUM3150
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. To start the engine after a
turnover, be sure to turn the main
switch to Ž and then to Ž. Failing
to do so will prevent the engine from
starting even though the engine will
crank when pushing the start switch.
EAUM3161
Starting a cold engineNOTICE
ECA10251
See page 5-4 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.1. Turn the key to “ ”.NOTICE
ECAT1071
The engine trouble warning light and
coolant temperature warning light
should come on for a few seconds,
then go off. If these warning lights
do not go off, have a Yamaha dealer
check their electrical circuits.2. Close the throttle completely.ZAUM0944
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OPERATION AND IMPORTANT RIDING POINTS
5-2
5 3. Start the engine by pushing the
start switch while applying the
front or rear brake.
If the engine does not start, re-
lease the start switch, wait a few
seconds, and then try again. Each
starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine
more than 5 seconds on any one
attempt. If the engine does not
start with the starter motor, try us-
ing the kickstarter.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine is
cold!
EAU45092
Starting off1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand,
push the scooter off the center-
stand.
2. Sit astride the seat, and then ad-
just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.
EAU16781
Acceleration and decelerationThe speed can be adjusted by opening
and closing the throttle. To increase
the speed, turn the throttle grip in di-
rection (a). To reduce the speed, turn
the throttle grip in direction (b).
ZAUM0367
ZAUM0614
(b)
(a)
ZAUM0199
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OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16831
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU45583
0–150 km (0–90 mi)
Avoid prolonged operation above 1/3
throttle.
150–500 km (90–300 mi)
Avoid prolonged operation above 1/2
throttle.500–1000 km (300–600 mi)
Avoid prolonged operation above 3/4
throttle. NOTICE: After 1000 km (600
mi) of operation, be sure to change
the engine oil and final transmission
oil, and to clean the oil strainer.
[ECA16502]1000 km (600 mi) and beyond
The vehicle can now be operated nor-
mally.NOTICE
ECA10271
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
EAU17214
ParkingWhen parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10312
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
6
EAU46872
TIPThe annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU46921
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Fuel line• Check fuel hoses for cracks or
damage.√√√√√
2*Spark plug• Check condition.
• Clean and regap.√√
•Replace.√√
3*Valves• Check and adjust valve clearance
when engine is cold.√√√√
4*Fuel injection• Check engine idle speed.√√√√√√
5*Air induction sys-
tem• Check the air cut-off valve, reed
valve, and hose for damage.
• Replace any damaged parts if
necessary.√√√√√
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