transmission YAMAHA AEROX50 2014 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
Further safe-riding points ............... 1-5
DESCRIPTION.................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning
lights............................................ 3-2
Multi-function display ..................... 3-3
Handlebar switches ........................ 3-6
Front brake lever ............................ 3-7
Rear brake lever ............................. 3-7
Fuel tank cap .................................. 3-8
Fuel ................................................. 3-8
Catalytic converter ....................... 3-10
Kickstarter .................................... 3-10
Seats ............................................ 3-11
Storage compartment .................. 3-12
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting a cold engine .................... 5-1
Starting off ...................................... 5-2Acceleration and deceleration ........ 5-2
Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-4
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance chart for the
emission control system .............. 6-2
General maintenance and
lubrication chart ........................... 6-3
Removing and installing the
cowling and panel........................ 6-6
Checking the spark plug ................. 6-7
Engine oil and oil strainer ................ 6-9
Final transmission oil..................... 6-11
Coolant.......................................... 6-12
Replacing the air filter element
and cleaning the check hose..... 6-13
Checking the throttle grip free
play ............................................ 6-14
Valve clearance ............................. 6-14
Tires .............................................. 6-15
Cast wheels................................... 6-17
Checking the front and rear brake
lever free play ............................ 6-17
Checking the front and rear brake
pads ........................................... 6-18
Checking the brake fluid level ....... 6-18Changing the brake fluid .............. 6-20
Checking and lubricating the
cables ........................................ 6-20
Checking and lubricating the
throttle grip and cable ............... 6-20
Lubricating the front and rear
brake levers ............................... 6-21
Checking and lubricating the
centerstand ............................... 6-21
Checking the front fork ................. 6-22
Checking the steering................... 6-23
Checking the wheel bearings ....... 6-23
Battery .......................................... 6-23
Replacing the fuse ........................ 6-25
Replacing the headlight bulb ........ 6-26
Replacing the tail/brake light
bulb ........................................... 6-27
Replacing a turn signal light
bulb ........................................... 6-27
License plate light......................... 6-28
Replacing the auxiliary light bulb
(for CHE) .................................... 6-28
Troubleshooting............................ 6-29
Troubleshooting charts................. 6-30
SCOOTER CARE AND STORAGE... 7-1
Matte color caution......................... 7-1
Care ................................................ 7-1
Storage ........................................... 7-4U1GBE0E0.book Page 1 Wednesday, June 26, 2013 4:04 PM

DESCRIPTION
2-1
2
EAU10411
Left view
123
45
6
7
1. Coolant level check window (page 6-12)
2. Storage compartment (page 3-12)
3. Air filter element (page 6-13)
4. Kickstarter (page 3-10)
5. Final transmission oil filler bolt (page 6-11)
6. Final transmission oil drain bolt (page 6-11)
7. Engine oil drain bolt (page 6-9)U1GBE0E0.book Page 1 Wednesday, June 26, 2013 4:04 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-8
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-9
Final transmission oil• Check vehicle for oil leakage. 6-11
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-17, 6-18, 6-18
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OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16831
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU45583
0–150 km (0–90 mi)
Avoid prolonged operation above 1/3
throttle.
150–500 km (90–300 mi)
Avoid prolonged operation above 1/2
throttle.500–1000 km (300–600 mi)
Avoid prolonged operation above 3/4
throttle. NOTICE: After 1000 km (600
mi) of operation, be sure to change
the engine oil and final transmission
oil, and to clean the oil strainer.
[ECA16502]1000 km (600 mi) and beyond
The vehicle can now be operated nor-
mally.NOTICE
ECA10271
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
EAU17214
ParkingWhen parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10312
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
EAUM2071
TIPThe air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.21Final transmission
oil• Check vehicle for oil leakage.√√ √
• Change.√√√√√
22*V-belt• Replace. Every 10000 km (6000 mi)
23*Front and rear
brake switches• Check operation.√√√√√√
24Moving parts and
cables• Lubricate.√√√√√
25*Throttle grip• Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing.√√√√√
26*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)U1GBE0E0.book Page 5 Wednesday, June 26, 2013 4:04 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
62. Release the button, and the oil
change indicator will go off.
EAUT1562
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm it up by rid-
ing the scooter for several min-
utes, and then stop the engine.
2. Place the scooter on the center-
stand.
3. Place an oil pan under the final
transmission case to collect the
used oil.4. Remove the oil filler bolt and drain
bolt to drain the oil from the final
transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
6. Refill with the specified amount of
the recommended final transmis-
sion oil, and then install the oil filler
bolt and tighten it to the specified
torque. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
1. Final transmission oil filler bolt
2. Final transmission oil drain boltZAUM1073
2
1
Tightening torque:
Final transmission oil drain bolt:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Tightening torque:
Final transmission oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.10 L (0.11 US qt, 0.09 Imp.qt)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6 7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM3180
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level through
the check window.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
panel A. (See page 6-6.)
4. Open the reservoir cap, and then
add coolant to the maximum level
mark. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15162]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
1. Maximum level mark
2. Minimum level markZAUM1074
1
2
FULLFULLLOWLOW
U1GBE0E0.book Page 12 Wednesday, June 26, 2013 4:04 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:1876 mm (73.9 in)
Overall width:
706 mm (27.8 in)
Overall height: 1154 mm (45.4 in)
Seat height: 817 mm (32.2 in)
Wheelbase:
1274 mm (50.2 in)
Ground clearance: 118 mm (4.65 in)
Minimum turning radius: 2000 mm (78.7 in)Weight:Curb weight:97 kg (214 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement: 49 cm³
Bore × stroke:
38.0 × 43.5 mm (1.50 × 1.71 in)
Compression ratio: 12.00 : 1
Starting system: Electric starter and kickstarter
Lubrication system:
Wet sump
Engine oil:Type:SAE 10W-30, 10W-40, 20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Periodic oil change:0.78 L (0.82 US qt, 0.69 Imp.qt)Final transmission oil:Type:SAE 10W-30 type SE motor oil
Quantity: 0.10 L (0.11 US qt, 0.09 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.26 L (0.27 US qt, 0.23 Imp.qt)
Radiator capacity (including all routes): 0.52 L (0.55 US qt, 0.46 Imp.qt)
Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 6.0 L (1.59 US gal, 1.32 Imp.gal)
Fuel reserve amount: 1.0 L (0.26 US gal, 0.22 Imp.gal)Fuel injection:Throttle body:ID mark:
3B31 00Spark plug(s):Manufacturer/model: NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Primary reduction ratio:1
Final drive: Gear
Secondary reduction ratio:
52/13 × 44/12 (14.666)
Transmission type: V-belt automatic
Operation: Centrifugal automatic type
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 20W-50SAE 20W-40
SAE 10W-40
SAE 10W-30
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INDEX
AAcceleration and deceleration ................ 5-2
Air filter element and check hose,
replacing and cleaning ....................... 6-13
Auxiliary light bulb, replacing ............... 6-28BBattery .................................................. 6-23
Brake fluid, changing............................ 6-20
Brake fluid level, checking.................... 6-18
Brake lever, front .................................... 3-7
Brake lever, rear ..................................... 3-7
Brake levers, lubricating ....................... 6-21
Braking ................................................... 5-3CCables, checking and lubricating ......... 6-20
Care ........................................................ 7-1
Catalytic converter ............................... 3-10
Centerstand, checking and
lubricating........................................... 6-21
Coolant ................................................. 6-12
Coolant temperature warning light ......... 3-2
Cowling and panel, removing and
installing ............................................... 6-6DDimmer switch........................................ 3-7EEngine break-in ...................................... 5-4
Engine oil ................................................ 6-9
Engine trouble warning light ................... 3-3FFinal transmission oil ............................ 6-11
Front and rear brake lever free play,
checking ............................................. 6-17
Front and rear brake pads, checking ... 6-18Front fork, checking ............................. 6-22
Fuel ........................................................ 3-8
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light........................... 3-2
Fuel tank cap.......................................... 3-8
Fuse, replacing..................................... 6-25
HHandlebar switches ............................... 3-6
Headlight bulb, replacing ..................... 6-26
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-7IIdentification numbers ........................... 9-1
Indicator lights and warning lights ......... 3-2KKickstarter ............................................ 3-10LLicense plate light ................................ 6-28MMain switch/steering lock ...................... 3-1
Maintenance and lubrication, periodic... 6-3
Maintenance, emission control
system ................................................. 6-2
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function display............................. 3-3PParking ................................................... 5-4
Part locations ......................................... 2-1SSafe-riding points................................... 1-5
Safety information .................................. 1-1
Seats .................................................... 3-11
Spark plug, checking ............................. 6-7Specifications ......................................... 8-1
Starting a cold engine............................. 5-1
Starting off .............................................. 5-2
Start switch ............................................. 3-7
Steering, checking ................................ 6-23
Storage ................................................... 7-4
Storage compartment........................... 3-12
TTail/brake light bulb, replacing ............. 6-27
Throttle grip and cable, checking and
lubricating ........................................... 6-20
Throttle grip free play, checking ........... 6-14
Tires ...................................................... 6-15
Troubleshooting .................................... 6-29
Troubleshooting charts ......................... 6-30
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing............ 6-27
Turn signal switch ................................... 3-7VValve clearance..................................... 6-14
Vehicle identification number ................. 9-1WWheel bearings, checking .................... 6-23
Wheels .................................................. 6-17
U1GBE0E0.book Page 1 Wednesday, June 26, 2013 4:04 PM