clutch YAMAHA BANSHEE 350 2001 Owners Manual

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-5
Model label ...........................................3-7
CONTROL FUNCTIONS .........................4-1
Main switch ...........................................4-1
Handlebar switches ..............................4-3
Throttle lever ........................................4-5
Throttle OverRide System ....................4-7
Speed limiter ........................................4-9
Clutch lever ........................................4-11
4
3
2
1Front brake lever ................................4-11
Rear brake pedal ................................4-13
Parking brake .....................................4-13
Shift pedal ..........................................4-17
Kick starter .........................................4-17
Fuel tank cap ......................................4-19
Fuel cock ............................................4-19
Starter (choke)....................................4-21
Seat ....................................................4-23
Front shock absorber adjustment .......4-25
Rear shock absorber adjustment .......4-27
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ....................................................5-11
Engine mixing oil ................................5-15
Transmission oil .................................5-17
Chain ..................................................5-19
Throttle lever ......................................5-19
5
EBU00015
CONTENTS

Cooling system ...................................8-23
Spark plug inspection .........................8-39
Air filter cleaning .................................8-43
Carburetor settings .............................8-51
Idle speed adjustment ........................8-67
Throttle lever adjustment ....................8-71
Front and rear brake pad
inspection .........................................8-73
Inspecting the brake fluid level ...........8-75
Brake fluid replacement......................8-79
Front brake lever free play
adjustment ........................................8-81
Rear brake adjustment .......................8-83
Parking brake adjustment...................8-85
Clutch adjustment ...............................8-89
Drive chain slack check ......................8-89
Drive chain slack adjustment ..............8-91
Drive chain cleaning and
lubrication .........................................8-93
Cable inspection and lubrication ........8-95Brake and shift pedal/brake and
clutch lever lubrication ......................8-97
Upper arm and lower arm pivot
lubrication .........................................8-97
Rear arm pivot lubrication ..................8-99
Wheel removal .................................8-101
Wheel installation .............................8-101
Replacing the headlight bulb ............8-103
Headlight beam adjustment..............8-105
Troubleshooting................................8-107
Troubleshooting chart.......................8-111
CLEANING AND STORAGE ...................9-1
A. Cleaning ...........................................9-1
B. Storage ............................................9-7
SPECIFICATIONS .................................10-1
HOW TO USE THE CONVERSION
TABLE ....................................................11-1
11
10
9

3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Seat 11. Rear wheel
2. Kick starter 12. Starter (choke)
3. Fuel tank cap 13. Shift pedal
4. Headlight 14. Clutch lever
5. Brake pedal 15. Parking brake
6. Front wheel 16. Main switch
7. Front shock absorber 17. Front brake lever
8. Radiator 18. Throttle lever
9. Fuel cock 19. Handlebar switch
10. Rear shock absorber
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
qw
e
r
t
!4
!5!7
!8
!9!6
y
io!0
!1
!3u
!2

4-11
EBU00068
Clutch lever
The clutch lever is located on the left handlebar.
Pull the clutch lever to the handlebar to disen-
gage the clutch, and release the lever to engage
the clutch. The lever should be pulled rapidly and
released slowly for smooth clutch operation.
EBU00070
Front brake lever
The front brake lever is located on the right han-
dlebar. Pull it toward the handlebar to apply the
front brake.
q
q
1. Clutch lever
1. Levier d’embrayage
1. Palanca de embrague
1. Front brake lever
1. Levier de frein avant
1. Palanca del freno delantero

4-13
EBU00071
Rear brake pedal
The brake pedal is located on the right side of
the machine. Push down on the pedal to apply
the rear brake.
EBU00081
Parking brake
Use the parking brake when you have to start the
engine or park the machine, especially on a
slope. Squeeze the clutch lever while pushing
the button, then push in the lock plate to apply
the parking brake. Squeeze the clutch lever to
release the parking brake.
NOTE:
When the parking brake is used, engine speed is
limited to 2,300 r/min. Be sure the parking brake
is released before moving the throttle lever. Oth-
erwise, the engine will misfire, preventing normal
operation.
q
q
w
1. Rear brake pedal
1. Pédale de frein arrière
1. Pedal del freno trasero
1. Button 2. Lock plate
1. Bouton 2. Frein d’écrou
1. Botón 2. Placa de bloqueo

4-17
EBU00082
Shift pedal
This machine is equipped with a constant-mesh
6-speed transmission. The shift pedal is located
on the left side of the engine and is used in com-
bination with the clutch when shifting.
EBU00089
Kick starter
Rotate the kick starter away from the engine.
Push the starter down lightly with your foot until
the gears engage, then kick smoothly and force-
fully to start the engine. This model has a prima-
ry-coupled kick starter so the engine can be
started in any gear if the clutch is disengaged.
However, shifting to neutral before starting is
recommended.
N
1
q
2 3 4 5 6
q
1. Shift pedal N. Neutral
1. Pédale de sélection N. Point mort
1. Pedal del cambio N. Punto muerto
1. Kick starter
1. Pédale de kick
1. Pedal de arranque

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, free play, fluid level and fluid leakage. 5-5 ~ 5-9
9Fill with DOT 4 (or DOT 3) brake fluid if necessary. 8-73 ~ 8-83
Clutch9Check operation, condition and lever free play. 8-89
Parking brake9Check operation, condition and free play. 8-85 ~ 8-87
Fuel9Check fuel level.
9Fill with fuel if necessary.5-11 ~ 5-13
Transmission oil9Check oil level.
9Fill with oil if necessary.5-17, 8-17 ~ 8-23
Coolant reservoir 9Check coolant level.
9Fill with coolant if necessary.8-23 ~ 8-37
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-19, 8-89 ~ 8-93
Throttle9Check for proper throttle cable operation. 5-19, 8-71
Wheels and tires9Check tire pressure, wear and damage. 5-23 ~ 5-29, 8-101
Fittings and Fasteners9Check all fittings and fasteners. 5-19
Lights9Check for proper operation. 5-21, 8-103 ~ 8-105

5-17
EBU00490
Transmission oil
Make sure the transmission oil is at the specified
level. Add oil as necessary. (See pages 8-17 ~
8-23.)
cC
Be sure to use motor oils that do not contain
anti-friction modifiers. Passenger car motor
oils (often labeled “Energy Conserving”) con-
tain anti-friction additives which will cause
clutch and/or starter clutch slippage, result-
ing in reduced component life and poor
engine performance.
Recommended oil:
SAE 10W30
Recommended oil classification:
API Service SE, SF, SG type or higher
Oil quantity:
Total amount:
1.7 L
Periodic oil change:
1.5 L

6-11
EBU00198
Shifting
This model has a 6-speed forward transmission.
The transmission allows you to control the
amount of power you have available at a given
speed or for starting, accelerating, climbing hills,
etc. To shift into neutral, return the throttle lever
to its original position, apply the clutch and
repeatedly depress the shift pedal until it stops.
When it stops, it will be in first gear. Raise the
pedal slightly to neutral.
N
1 2 3 4 5 6
N. Neutral
N. Point mort
N. Punto muerto

6-13
cC
1. Do not coast for long periods with the
engine off, and do not tow the machine a
long distance. Even in neutral position,
the transmission is only properly lubri-
cated when the engine is running. Inade-
quate lubrication may cause damage.
2. Always use the clutch when changing
gears. The engine, transmission and
drive train are not designed to withstand
the shock of forced shifting and can be
damaged by shifting without the clutch.