maintenance YAMAHA BANSHEE 350 2007 Owner's Manual

8-35
1
2
3
4
5
6
78
9
10
11
WARNING

EWB02110
Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability,
which could lead to an accident.
After servicing:

Make sure the brakes operate smoothly and
that the brake pedal position is correct.

Make sure the brakes do not drag.

Make sure the brakes are not spongy. All air
must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
EBU24670
Adjusting the parking brake free play
The parking brake free play must be checked and,
if necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
Cable length “A” should measure 46–50 mm
(1.81–1.97 in). Adjust the parking brake free play
as follows.
1. Release the parking brake.
2. Fully loosen the locknut and the adjusting bolt
at the clutch lever.
1. Brake pedal position
1

1. Cable length “A”
1

8-37
1
2
3
4
5
6
78
9
10
11
WARNING

EWB02090
Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustment
again.
EBU24740
Brake light switches
The operation of the brake light switches must be
checked and, if necessary, adjusted at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
The brake light switch for the brake pedal can be
adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.
NOTE:

The brake light switch is properly adjusted when
the brake light comes on just before braking takes
effect.
Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b).
EBU24810
Adjusting the clutch lever free play
The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
The clutch lever free play should measure as
1. Brake light switch
2. Brake light switch adjusting nut
1
2
(a)
(b)

8-40
1
2
3
4
5
6
78
9
10
11
CAUTION:

ECB00541
Improper drive chain slack will overload the en-
gine as well as other vital parts of the ATV and
can lead to drive chain slippage or breakage.
To prevent this from occurring, keep the drive
chain slack within the specified limits.
3. Tighten the locknuts and the axle holding nuts
to the specified torques.
EBU24880
Lubricating the drive chain
The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.
1. Locknut
2. Drive chain slack adjusting bolt
3. Alignment marks
1 23

Tightening torques:
Locknut:
16 Nm (1.6 m·kgf, 11 ft·lbf)
Axle holding nut (upper):
120 Nm (12.0 m·kgf, 85 ft·lbf)
Axle holding nut (lower):
60 Nm (6.0 m·kgf, 43 ft·lbf)

8-42
1
2
3
4
5
6
78
9
10
11

EBU24920
Checking and lubricating the brake and
clutch levers
The operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
EBU24930
Checking and lubricating the brake and
shift pedals
The operation of the brake and shift pedals should
be checked before each ride, and the pedal pivots
should be lubricated if necessary.
EBU24961
Checking the wheel bearings
The front and rear wheel bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is playin a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel bearings.
EBU25001
Lubricating the rear suspension relay
arm and connecting arm pivoting
points
The rear suspension relay arm and connecting
arm pivoting points must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
Lubricate the pivoting points using a grease gun. Recommended lubricant:
Lithium-soap-based grease (all-purpose
grease)
Recommended lubricant:
Lithium-soap-based grease (all-purpose
grease)
Recommended lubricant:
Lithium-soap-based grease

M
Main switch .....................................................................4-1
Model label....................................................................11-2
O
Owner’s manual and tool kit............................................8-1
P
Parking ............................................................................6-5
Parking brake ..................................................................4-5
Parking brake free play, adjusting.................................8-35
Parking on a slope ..........................................................6-6
Part locations ..................................................................3-1
Periodic maintenance and lubrication chart ....................8-3
Pre-operation check list ..................................................5-1
R
Riding your ATV ..............................................................7-1
S
Safety information ...........................................................1-1
Seat...............................................................................4-11
Shifting ............................................................................6-3
Shift pedal .......................................................................4-7
Shock absorber assemblies, adjusting the front ...........4-12
Shock absorber assembly, adjusting the rear ...............4-13
Spark arrester, cleaning ................................................8-19
Spark plugs, checking .....................................................8-7
Specifications ................................................................10-1
Speed limiter ...................................................................4-3
Starter (choke) ..............................................................4-10
Storage ...........................................................................9-2
Suspension, lubricating the upper and lower arm
pivots ..........................................................................8-43Suspension relay arm and connecting arm pivoting
points, lubricating the rear ......................................... 8-42
T
Tail/brake light bulb, replacing ..................................... 8-47
Throttle cable free play, adjusting ................................ 8-30
Throttle lever ...........................................................4-2
,
5-5
Throttle OverRide System.............................................. 4-3
Tire pressure, measuring ............................................... 5-7
Tires ............................................................................... 5-6
Tire wear limit................................................................. 5-7
Transmission oil ......................................................5-4
,
8-9
Troubleshooting ........................................................... 8-49
Troubleshooting charts ................................................ 8-51
V
Vehicle identification number ....................................... 11-1
W
Wheel bearings, checking ............................................ 8-42
Wheel, installing ........................................................... 8-49
Wheel, removing .......................................................... 8-48