coolant level YAMAHA BANSHEE 350 2008 Owners Manual

Engine break-in ......................................... 6-4
Parking ...................................................... 6-5
Parking on a slope .................................... 6-6
Accessories and loading ........................... 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ...........................................7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-12
CLIMBING UPHILL .................................. 7-14
RIDING DOWNHILL................................. 7-16
CROSSING A SLOPE.............................. 7-17
CROSSING THROUGH SHALLOW
WATER ..................................................7-18
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-20
WHAT TO DO IF... ................................... 7-21
WHAT TO DO... ....................................... 7-21
PERIODIC MAINTENANCE AND MINOR
REPAIR .......................................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plugs .......................... 8-8Transmission oil ....................................... 8-10
Coolant .................................................... 8-12
Cleaning the air filter element .................. 8-17
Cleaning the spark arrester ..................... 8-20
Changing the carburetor settings ............. 8-22
Adjusting the engine idling speed ............ 8-29
Adjusting the throttle cable free play ........ 8-31
Checking the front and rear brake
pads .......................................................8-32
Checking the brake fluid level .................. 8-33
Changing the brake fluid .......................... 8-34
Checking the front brake lever free
play ........................................................8-34
Checking the brake pedal position ........... 8-35
Adjusting the parking brake free play ...... 8-36
Brake light switches ................................. 8-38
Adjusting the clutch lever free play .......... 8-38
Drive chain slack ...................................... 8-39
Lubricating the drive chain ....................... 8-41
Checking and lubricating the cables ........ 8-42
Checking and lubricating the brake and
clutch levers ...........................................8-43
Checking and lubricating the brake and
shift pedals .............................................8-43
Checking the wheel hub bearings ............ 8-43
Lubricating the rear suspension relay arm
and connecting arm pivoting points .......8-43
Lubricating the upper and lower arm
pivots .....................................................8-44

5-1
1
2
3
45
6
7
8
9
10
11

EBU19200
PRE-OPERATION CHECKS
EBU19222
Pre-operation check list
Before operating this ATV, be sure to check the items listed in the following table.
WARNING

EWB00480
Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Owner’s
Manual. Failure to inspect increases the possibility of an accident or equipment damage.
NOTE:

The maintenance of some items in the table has to be performed by a Yamaha dealer. Refer to the periodic
maintenance charts on page 8-3 to determine which service should be performed by a Yamaha dealer.
ITEM ROUTINE PAGE
Fuel


Check fuel level in fuel tank, and add recommended fuel if neces-
sary.

Check fuel line for leakage. Correct if necessary.4-8, 5-3
Transmission oil

Check oil level in transmission case, and add recommended oil to
specified level if necessary.

Check ATV for oil leakage. Correct if necessary.5-3, 8-10
Coolant

Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.

Check cooling system for leakage. Correct if necessary.5-3, 8-12

5-3
1
2
3
45
6
7
8
9
10
11

EBU19550
Fuel and 2-stroke engine oil mixing
ratio
If Yamalube “R” oil is not available, select an oil
from the following list.
CAUTION:

ECB00140
Never mix two types of 2-stroke engine oil in
the same batch. Always use the same type of
oil to ensure maximum engine performance.
EBU19580
Transmission oil
Make sure that the transmission oil is at the speci-
fied level. Add oil as necessary. (See page 8-10.)
EBU19630
Coolant
Make sure that the coolant is at the specified level.
Add coolant as necessary. (See page 8-12.)
NOTE:

The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.WARNING

EWB00510
Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always put a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap.
EBU19710
Front and rear brakes
Brake lever and brake pedal

Check that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer
check the brake system.

Check for correct brake pedal height. (See Recommended 2-stroke engine oil:
Yamalube “R” (Yamalube Racing 2-cycle oil)
Mixing ratio:
24:1
Recommended 2-stroke engine oil Mixing ratio

Castrol R30
20:1 Castrol A545
Castrol A747

8-6
1
2
3
4
5
6
78
9
10
11

9
*
Wheel hub bearings

Check for looseness or damage, and replace if
necessary.
√ √√√
10
*
Upper and lower
arm pivots

Lubricate with lithium-soap-based grease.
√√√
11 Drive chain

Check chain slack and adjust if necessary.

Check rear wheel alignment and correct if necess-
sary.

Clean and lubricate.
√ √√√
12
*
Drive chain rollers


Check for wear and replace if necessary.
√√√
13
*
Chassis fasteners


Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
14
*
Shock absorber
assemblies


Check operation and correct if necessary.

Check for oil leakage and replace if necessary.
√√√
15
*
Steering system


Check operation and repair or replace if damaged.

Check toe-in and adjust if necessary.
√√√√√
16 Transmission oil

Change.

Check ATV for oil leakage, and correct if neces-
sary.
√ √√√
17 Cooling system

Check coolant level and ATV for coolant leakage,
and correct if necessary.
√√√√√

Replace coolant. Every 2 years
18
*
Moving parts and
cables

Lubricate.
√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320

8-12
1
2
3
4
5
6
78
9
10
11

EBU23470
Coolant
The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.
EBU23501
To check the coolant level
1. Place the ATV on a level surface.
NOTE:

The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.
2. Check the coolant level in the coolant reser-
voir.
NOTE:

The coolant should be between the minimum and
maximum level marks.3. If the coolant is at or below the minimum level
mark, remove the seat. (See page 4-11.)
4. Open the coolant reservoir cover.
1. Maximum level mark
2. Minimum level mark
1
2

8-13
1
2
3
4
5
6
78
9
10
11

5. Remove the reservoir cap, add coolant or dis-
tilled water to the maximum level mark, and
then install the reservoir cap.
CAUTION:

ECB00401

If coolant is not available, use distilled water
or soft tap water instead. Do not use hard wa-ter or salt water since it is harmful to the en-
gine.

If water has been used instead of coolant, re-
place it with coolant as soon as possible,
otherwise the cooling system will not be pro-
tected against frost and corrosion.

If water has been added to the coolant, have
a Yamaha dealer check the antifreeze con-
tent of the coolant as soon as possible, oth-
erwise the effectiveness of the coolant will
be reduced.
6. Close the coolant reservoir cover.
7. Install the seat.
NOTE:

If the engine overheats, see page 8-52 for further
instructions.
EBU23521
To change the coolant
WARNING

EWB01890
Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
1. Coolant reservoir cover
2. Coolant reservoir cap
Coolant reservoir capacity (up to the maximum
level mark):
0.28 L (0.30 US qt) (0.25 Imp.qt)
1
2

8-14
1
2
3
4
5
6
78
9
10
11

when opening. Allow any remaining pressure
to escape before completely removing the cap.
1. Place the ATV on a level surface.
2. Remove the radiator cover by removing the
bolts.
3. Place a container under the engine and re-
move the coolant drain bolts.4. Remove the radiator cap.
1. Radiator cover
2. Radiator cover bolt
12
2

1. Coolant drain bolt
11

8-16
1
2
3
4
5
6
78
9
10
11

7. After draining the coolant, thoroughly flush the
cooling system with clean tap water.
8. Replace the coolant drain bolt washers if they
are damaged, and then tighten the coolant
drain bolts to the specified torque.
9. Connect the coolant reservoir hose.
10. Pour the recommended coolant into the reser-voir to the maximum level mark, and then in-
stall the reservoir cap.
11. Pour the recommended coolant into the radia-
tor until it is full.
CAUTION:
ECB00401

If coolant is not available, use distilled water
or soft tap water instead. Do not use hard wa-
ter or salt water since it is harmful to the en-
gine.

If water has been used instead of coolant, re-
place it with coolant as soon as possible,
otherwise the cooling system will not be pro-
1. Coolant reservoir hose
2. Coolant reservoir
Tightening torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf, 7 ft·lbf)
1
2

Antifreeze/water mixture ratio:
1:1
Recommended antifreeze:
High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum en-
gines
Coolant quantity:
Radiator capacity (including all routes):
1.50 L (1.59 US qt) (1.32 Imp.qt)
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.28 L (0.30 US qt) (0.25 Imp.qt)

8-17
1
2
3
4
5
6
78
9
10
11

tected against frost and corrosion.

If water has been added to the coolant, have
a Yamaha dealer check the antifreeze con-
tent of the coolant as soon as possible, oth-
erwise the effectiveness of the coolant will
be reduced.
12. Install the radiator cap, start the engine, let it
idle for several minutes, and then turn it off.
13. Remove the radiator cap to check the coolant
level in the radiator. If it is low, add sufficient
coolant until it reaches the top of the radiator,
and then install the radiator cap.
14. Start the engine, and then check for coolant
leakage.
NOTE:

If any leakage is found, have a Yamaha dealer
check the cooling system.
15. Install the radiator cover by installing the bolts.
EBU23621
Cleaning the air filter element
The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean the air filter element more
frequently if you are riding in unusually wet or dustyareas.
NOTE:

There is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Remove the seat. (See page 4-11.)
2. Remove the air filter case cover by unhooking
the holders.
1. Air filter case check hose
1

8-53
1
2
3
4
5
6
78
9
10
11

Engine overheating
WARNING

EWB02290
Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap.
NOTE:

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec-
ommended coolant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.